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Service bulletins for the 1996 Ford Explorer

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

238 on file from NHTSA, as of 2026-10-19.

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Bulletins, newest first
RCDNN00V40281742021-12-20. Service bulletin. SUSPENSION; SUSPENSION:FRONT:STABILIZER BAR. Letter Pursuant to Part 573 of Title 49 of the Code fof Federal Regulations, Defect and Noncompliance Reports, Ford Motor Company submits the following information concerning a safety-related recall action that it is initiating.
RCDNN-00V402-8172016-07-07. Service bulletin. SUSPENSION:FRONT:STABILIZER BAR. This recall action involves replacement of the front stabilizer bar links in certain 1995 through 1997 model year Explorer and Mountaineer vehicles. Under certain conditions, predominantly in cold weather areas, a front stabilizer bar link stud can fracture from bending fatigue. Bushing load/deflection testing indicates that the stiffness of the bushing urethane material increases as the temperature is lowered, which could increase the bending fatigue load on the stud from the bushing material.
0305082005-12-07. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TT
021762004-08-05. Service bulletin. EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH. LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ
163852004-07-27. Service bulletin. SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM. AIR RIDE CONTROL LAMP ON AFTER SHOCK ABSORBER REPLACEMENT / CONTACT REQUEST. *TT
022212004-07-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ
032612004-07-26. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT
031812003-11-14. Service bulletin. ELECTRICAL SYSTEM. REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT
031482003-10-29. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES. NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
167352003-09-09. Service bulletin. SUSPENSION:REAR. VARIOUS NOISE ISSUES FROM THE REAR LEAF SPRINGS WHILE DRIVING. *TT
03582003-07-26. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. FLUID MAY LEAK OUT OF THE FRONT AXLE VENT TUBE. *TT *JB
8701972003-03-25. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT
02822002-12-09. Service bulletin. POWER TRAIN. SOME VEHICLES BUILT PRIOR TO 9/15/2001 MAY EXHIBIT LOW LINE PRESSURE READINGS WHILE IN DRIVE, NO 2ND GEAR, NO 3RD GEAR, NO ENGINE BRAKING IN MANUAL 1ST AND SLIPPING SHIFTS AND / OR DELAYED ENGAGEMENTS. *TT
158872002-12-04. Service bulletin. POWER TRAIN. SOME VEHICLES MAY EXHIBIT A NO 1-2 UPSHIFT, NO 2-3 UPSHIFT, A NO ENGINE BRAKING CONDITION IN MANUAL 1 OR DIAGNOSTIC TROUBLE CODE P0732 (GEAR 2 INCORRECT RATIO) OR P0733 (GEAR 3 INCORRECT RATIO). *TT
156922002-11-07. Service bulletin. SUSPENSION. SOME VEHICLES MAY EXHIBIT A SQUEAK, SNAP, RATTLE, OR CLUNK IN THE FRONT END WHEN TURNING OR GOING OVER BUMPS. *TT
160402002-11-06. Service bulletin. STEERING. EXPERIENCING A CLICKING / POPPING NOISE FROM THE UPPER STEERING COLUMN AREA WHEN TURNING THE STEERING WHEEL. *TT
02422002-11-04. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. CERTAIN VEHICLES WITH 4X4 OR ALL-WHEEL DRIVE MAY HAVE A FLUID LEAK FROM THE FRONT AXLE VENT TUBE. *TT
021382002-11-04. Service bulletin. POWER TRAIN:MANUAL TRANSMISSION. LOW LINE PRESSURE READING AT WIDE OPEN THROTTLE (WOT), SLIPPING SHIFTS AND / OR DELAYED ENGAGEMENTS WITH POSSIBLE DIAGNOSTIC TROUBLE CODES P0732, P0733, P1762 SET ON VEHICLES BUILT BEFORE 12/1/2001. *TT
021422002-11-04. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT
012462002-04-18. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT
01B772002-03-05. Service bulletin. TIRES. OWNER NOTIFICATION PROGRAM SUPPLEMENT 7 REVISED INFORMATION - REGARDING REPLACEMENT OF WILDERNESS AT TIRES. *TT
011972002-02-22. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT
00M112001-12-10. Service bulletin. SUSPENSION:FRONT:SPRINGS:TORSION BAR. INFORMATION REGARDING FRONT SWAY BAR LINK . *YH
152492001-12-03. Service bulletin. SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS. CONCERNS WITH HIGH BRAKE PEDAL FORCE TO STOP AFTER ROTOR MACHINING. *TT
011812001-11-30. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH. BRAKE SHIFT INTERLOCK.*JB

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.