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Service bulletin 02221

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
TypeService bulletin
NHTSA id10008304
Published by NHTSA2004-07-27
Manufacturer's number02221
Manufacturer's date2002-11-11
NHTSA componentENGINE AND ENGINE COOLING:ENGINE

NHTSA's summary

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ

The document

No address for NHTSA's copy can be built for this communication. Ask the dealer for it by the manufacturer's number.

Components

Engine

Vehicles listed
FORD AEROSTAR1995, 1996, 1997
FORD E SERIES1997 to 2003
FORD EXPLORER1996, 1997, 1998, 1999, 2000
FORD F-1501997, 1998, 1999, 2000, 2001, 2002, 2003
FORD MUSTANG1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
FORD RANGER1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
FORD TAURUS1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
FORD THUNDERBIRD1994, 1995, 1996, 1997
FORD WINDSTAR1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
MERCURY COUGAR1994, 1995, 1996, 1997
MERCURY MOUNTAINEER1997, 1998, 1999, 2000
MERCURY SABLE1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Recalls for the same vehicles and component
20040912004-03-12. Engine
04V1050002004-03-02. ENGINE AND ENGINE COOLING
01V3900002001-12-21. ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
20003082000-12-29. Engine
20003062000-12-29. Engine
00V0940002000-03-28. ENGINE AND ENGINE COOLING:COOLING SYSTEM
19990611999-04-15. Engine
19970721997-04-02. Engine
19970601997-03-20. Engine
97V0190001997-02-25. ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.

Other bulletins for the same vehicles and component
DOR-N3Z7B-032020-03-30. Service bulletin. This SKU is an Oil Dipstick. The customer communication requested return of unsold inventory to inspect the dipstick tube. The dipstick tube inner diameter may be small enough that it prevents installation of the OE dipstick.
CSP-08B012008-10-24. Service bulletin. FORD: CERTAIN 1999-2001 MODEL YEAR VEHICLES UP TO 6000 LB GVWR REGISTERED IN NEW YORK AND CERTAIN 2001 VEHICLES UP TO 6000 LB GVWR REGISTERED IN THE STATE OF MAINE, CERTIFIED FOR SALE IN CALIFORNIA-FEDERAL EMISSION WARRANTY REFUND. *PE
202282008-06-03. Service bulletin. 1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP. *NJ
072122008-02-21. Service bulletin. SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
061662007-02-27. Service bulletin. POSSIBLE ENGINE DAMAGE - INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT. *KB
061162006-08-04. Service bulletin. POSSIBLE ENGINE DAMAGE - INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT - SERVICE TIP. *TT
065132006-05-11. Service bulletin. ENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) PEWEE, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316. *TT
042082006-03-14. Service bulletin. CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY. *TT
05N042006-01-25. Service bulletin. EXTENDED COVERAGE PROGRAM 05N04 - EXTENDED COVERAGE FOR COMPOSITE INTAKE MANIFOLD. THIS PROGRAM IS BEING PROVIDED AS A SETTLEMENT TO A CLASS ACTION LAWSUIT. THE TERMS OF THE SETTLEMENT EXTEND THE COVERAGE OF THE ALL-COMPOSITE INTAKE MANIFOLD TO 7 YEARS FROM THE ORIGINAL WARRANTY START DATE OF THE VEHICLE, WITH NO LIMIT ON THE NUMBER OF MILES THAT THE VEHICLE HAS BEEN DRIVEN. *TT
0522122006-01-13. Service bulletin. BUCK/JERK AND MISS DURING DRIVE CYCLE ABOVE 3000 RPM - NO DTC - 3.0L 2V GAS AND FFV ENGINE. *TT