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Service bulletin 16735

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
TypeService bulletin
NHTSA id10002643
Published by NHTSA2003-09-09
Manufacturer's number16735
Manufacturer's date2003-04-01
NHTSA componentSUSPENSION:REAR

NHTSA's summary

VARIOUS NOISE ISSUES FROM THE REAR LEAF SPRINGS WHILE DRIVING. *TT

The document

No address for NHTSA's copy can be built for this communication. Ask the dealer for it by the manufacturer's number.

Components

Suspension

Vehicles listed
FORD EXPLORER1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
FORD EXPLORER SPORT2001, 2002 (the catalog's model; the bulletin names a series or trim of it)
FORD EXPLORER SPORT2003
FORD EXPLORER SPORT TRAC2001, 2002, 2003
MERCURY MOUNTAINEER1991 to 1996
MERCURY MOUNTAINEER1997, 1998, 1999, 2000, 2001

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Recalls for the same vehicles and component
20002972000-12-15. Suspension
00V4020002000-11-28. SUSPENSION

A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.

Other bulletins for the same vehicles and component
RCDNN00V40281742021-12-20. Service bulletin. Letter Pursuant to Part 573 of Title 49 of the Code fof Federal Regulations, Defect and Noncompliance Reports, Ford Motor Company submits the following information concerning a safety-related recall action that it is initiating.
RCDNN-00V402-8172016-07-07. Service bulletin. This recall action involves replacement of the front stabilizer bar links in certain 1995 through 1997 model year Explorer and Mountaineer vehicles. Under certain conditions, predominantly in cold weather areas, a front stabilizer bar link stud can fracture from bending fatigue. Bushing load/deflection testing indicates that the stiffness of the bushing urethane material increases as the temperature is lowered, which could increase the bending fatigue load on the stud from the bushing material.
0517102005-12-15. Service bulletin. NOISE FROM REAR WHEEL HUB BEARINGS. *TT
0506182005-10-07. Service bulletin. REAR AXLE NOISE REPAIR. *SC
0424192005-04-28. Service bulletin. REVISED PROCEDURE FOR ADJUSTING ALIGNMENT ON ALL SUSPENSIONS - NEW RIGHT HAND UPPER CONTROL ARM DESIGN FOR TORSION BAR FRONT SUSPENSIONS. *TT
042132005-04-15. Service bulletin. SQUEAKING NOISE FROM REAR SWAY BAR LINK. *TT
177772004-08-04. Service bulletin. REAR LEAF SPRING NOISE. *TT
163952004-07-28. Service bulletin. SQUEAK NOISE FROM THE REAR STABILIZER BAR LINK. *MJ
163852004-07-27. Service bulletin. AIR RIDE CONTROL LAMP ON AFTER SHOCK ABSORBER REPLACEMENT / CONTACT REQUEST. *TT
172002003-11-18. Service bulletin. VIBRATION WHEN DRIVING 35-75 MPH. 2004 EXPLORER SPORT TRAC INCLUDED. *TT