Service bulletin SA-059-24
A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.
| Type | Service bulletin |
|---|---|
| NHTSA id | 11007024 |
| Published by NHTSA | 2024-09-04 |
| Manufacturer's number | SA-059-24 |
| Manufacturer's date | 2024-08-15 |
| NHTSA component | FUEL/PROPULSION SYSTEM; STRUCTURE:BODY |
| Manufacturer's system | Fuel Door |
NHTSA's summary
Some customers will report that their fuel door was stuck closed and would not open to refuel the vehicle. Follow the repair steps below unless the conditions outlined in TSB 09-019/21 - FUEL-FILLER LID PANEL IS DEFORMED for 2019-2021 Mazda3 and 2020-2021 CX-30 are present.
The document
The document is the manufacturer's. This site does not hold it. NHTSA files a document at one of these two addresses; we have not asked NHTSA which.
Components
Body and frame, Fuel system
| MAZDA CX-30 | 2020, 2021, 2022, 2023, 2024, 2025 |
|---|---|
| MAZDA CX-50 | 2023, 2024 |
| MAZDA CX-50 HYBRID | 2025 (the catalog's model; the bulletin names a series or trim of it) |
| MAZDA CX-70 | 2025 |
| MAZDA CX-90 | 2024, 2025 |
| MAZDA MAZDA3 | 2019, 2020, 2021, 2022, 2023, 2024, 2025 |
Listing a model year does not mean every vehicle of it is concerned: the document says which.
| 2025447 | 2025-09-02. Fuel System |
|---|---|
| 24V814000 | 2024-10-31. STRUCTURE:INTERIOR PANELS:DASHBOARD; ELECTRICAL SYSTEM:SOFTWARE |
| 2021075 | 2021-02-19. Structure |
| 21V086000 | 2021-02-18. STRUCTURE:BODY:HATCHBACK/LIFTGATE |
| 2020265 | 2020-06-12. Fuel System |
| 20V347000 | 2020-06-12. FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS |
A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.
| 09-026-26 | 2026-10-01. Service bulletin. This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red text. 09-043/25 11/26/2025 DESCRIPTION Some vehicles may experience a clicking noise when opening and/or closing the front door due to a broken front door checker plate. To reduce the clicking noise, the material of the plastic component in the door checker has been modified. REPAIR PROCEDURE 1. Verify the customer concern. 2. Replace the front door checker plate with the interim countermeasure part according to the instructions on MGSS FRONT DOOR CHECKER REMOVAL/INSTALLATION. NOTE: Repair only the affected side. |
|---|---|
| SA-056-26 | 2026-09-04. Service bulletin. DESCRIPTION Some customers will report that their fuel filler lid (door) was stuck closed and would not open to refuel the vehicle. The fuel door may or may not be missing. REPAIR PROCEDURE 1. Check the system operation as noted in the PHEV Refueling Procedure and check for DTC. |
| SA-047-26 | 2026-09-04. Service bulletin. Some customers may experience: The fuel fill door will not release until multiple button applications. The gas pump dispenser/nozzle is clicking off during refueling before the tank is full and it may take 1/2 to 1 gallon at a time. Check engine light on with DTCs. REPAIR PROCEDURE 1. Verify the customer concern. 2. Replace the evaporative shut valve according to the WSM on MGSS (FUEL SHUT-OFF VALVE REMOVAL/INSTALLATION [CW]). |
| SA-032-26 | 2026-06-04. Service bulletin. This SA supersedes the previously issued SA(s) listed below. The changes are noted in Red. SA-011/25 10/16/25 and 02/27/25 DESCRIPTION Some customers will report that their fuel door (AKA, fuel filler door, fuel lid, and fuel-filler lid) was stuck closed and would not open to refuel the vehicle. Follow the repair steps below unless the conditions outlined in TSB 09-007/25 - FUEL-FILLER LID PANEL IS DEFORMED for 2019-2025 Mazda3 and 2020-2025 CX-30 are present. REPAIR PROCEDURE 1. Check for pry marks around the door opening. Are there any pry marks? YES: This is due to outside influence and is not covered by Mazda warranty. NO: Continue to the next step. 2. Check the fuel door lock operation. a. Lock the doors and verify if the fuel door lock is locking. NOTE: The default setting is a 90-second delay after the doors lock, but the customer can set that to 0, 30, 60, 90, or 120 seconds. b. Unlock the doors and verify if the fuel door lock is unlocking. NOTE: There is no delay to this function, but the fuel door must be locked to confirm it is unlocking. See the lock note above. Is the fuel door lock operation working correctly? YES: The fuel door repair IS NOT covered by Mazda warranty. The fuel door lock is OK and the door was damaged because the vehicle was not unlocked. NO: The fuel door repair IS covered by Mazda warranty. The fuel door lock is NOT OK and damage to the door was done in order to access the lock. NOTE: If the door was already broken when it arrived at the dealership, Mazda will pay for the fuel door repair under warranty if the vehicle does NOT have an emergency release. Mazda will NOT pay for the fuel door under warranty if it has an emergency release. |
| SA-035-26 | 2026-06-04. Service bulletin. DESCRIPTION When refueling, you may occasionally notice: A gurgling sound from the fuel filler neck. The gas dispenser nozzle clicks off before the tank is full. Fuel vapor or mist from the filler neck. This can occur if 20 minutes have elapsed after pressing the fuel lid button and the fuel tank has resealed the Vapor Recovery System (VRS) before refueling is complete. Before Refueling: 1. Press the fuel-filler lid opener switch. The system will release pressure in the tank through the vapor recovery system (charcoal canister) and enter Refueling Mode. You’ll see “Ready to Refuel” displayed on the instrument cluster. 2. You now have 20 minutes to complete refueling. After 20 minutes, or if the vehicle is turned to “READY ON,” the tank will automatically reseal the vapor recovery system. If the tank vapor recovery system has resealed, you may notice: The gas pump despenser clicks off before the tank is full. A gurgling sound from the filler neck. Fuel vapor or liquid may spit back from the filler neck. If this happens: 1. Press the fuel-filler lid switch again. 2. Wait until the instrument cluster displays “Ready to Refuel.” 3.Continue refueling. |
| 09-018-26 | 2026-06-02. Service bulletin. This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red. 09-031/25 08/05/25 DESCRIPTION While driving on gravel or dusty roads, dust accumulates at the lower inner edge of the door garnish. When the rear door is opened, the dust may be blown up and enter the cabin, adhering to the seats and the floor. This is caused by a large gap at the lower part of the boundary between the rear door and the front door, and air containing dust and/or sand is sucked up into the gap, accumulating at the lower edge of the rear door garnish while driving. To eliminate this concern, a mass production change is under study. NOTE: In environments where passengers frequently enter and exit the vehicle under dusty conditions (e.g. dirt or gravel roads, off-road driving), a certain amount of dust will enter into the cabin, even in other types of vehicles. Therefore, this phenomenon is not limited to the causes described in this document. Customers having this concern should have their vehicle repaired using the following repair procedure. NOTE: This repair procedure is an interim countermeasure. After a mass production change is implemented, the repair procedure will be updated. Attach the protectors (urethane pads, deflectors and protectors) to both sides of the designated locations according to the following steps. |
| SA-031-26 | 2026-05-05. Service bulletin. DESCRIPTION Some vehicles may require the replacement of a damaged VIN plate or vehicle certification label. To obtain a replacement VIN plate (bulkhead-mounted and visible through the lower-left area of the windshield), contact DAG (Dealer Assistance Group) using VIN Plate Request Form available on One Mazda. To obtain a replacement vehicle certification label (located on the Bpillar or front door), contact your assigned DSM (District Service Manager) to place the order. If DSM contact information is not available, refer to the Dealer & Field Contact Directory. |
| SA-021-26 | 2026-05-05. Service bulletin. This Service Alert supersedes the previously issued SAs and bulletin(s) listed below: The changes are noted below in red. SA-010/23 02/09/23 DESCRIPTION Some customers may experience one or more electrical malfunctions after a vehicle body repair. A newly painted fender stay (2) may be causing a poor front harness (1) ground connection. The front fender stay (2) newly painted surface at ground point (3), where attachment bolt (4) is seated, may create a poor front harness ground connection. NOTE: DO NOT paint ground point (3) attachment bolt (4) is seated. NEWLY INSTALLED FRONT FENDER STAY NOTE: CAUTION: If the bolt (4) contact area (3) is painted when the front fender stay (2) is newly replaced, it could cause a malfunction in the PCM. Before painting a newly replaced part, protect the bolt (4) contact area (3) with masking tape (5) as shown in the figure. |
| SA-008-26a | 2026-05-04. Service bulletin. During PDI, an indentation in the rear bumper may be noticed, or in some cases, the customer may return after delivery to report the indentation. Follow the steps below to repair the concern. REPAIR PROCEDURE Check the rear bumper for an indentation. Repair bumper. |
| SA-019-26 | 2026-04-03. Service bulletin. This SA supersedes the previously issued SA(s) listed below. The changes are noted in Red. SA-045/22 12/06/22 and 07/12/22 NOTE: All vehicles with protective films applied to the piano black door garnishes of the following models are applicable to this Service Alert. DESCRIPTION The purpose of this Service Alert is to remind dealers to keep the protective films on the piano black door garnishes attached until just before delivering the vehicle to the customer. The protective films are attached on new vehicles when shipped from the factory in order to avoid being scratched during transportation and while in dealer stock. NOTE: Remove the protective films after cleaning the vehicle. • If any adhesive residue remains on the surface of the door garnish, attach the adhesive side of the protective film on the area again, and then peel it off to remove the residue. • Refer to the image below for the location of the protective films (4 sheets of films in each side). |