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Service bulletins for the 2016 Kia Optima

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

293 on file from NHTSA, as of 2026-10-19.

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Only bulletins with component: Fuel system are shown. Show all

Bulletins, newest first
SC269_OWNR_4012026-07-21. Service campaign. FUEL/PROPULSION SYSTEM; ELECTRICAL SYSTEM. VOLUNTARY SERVICE CAMPAIGN: OWNER RENOTIFICATION (SC269 FLIGHT #401) - This document is the owner renotification advising that Kia is conducting a Voluntary Service Campaign to inspect and, if necessary, replace the high-voltage fuse in 2013-2016 MY Optima Hybrid vehicles.
SC269_OWNR_3012025-03-26. Service campaign. FUEL/PROPULSION SYSTEM; ELECTRICAL SYSTEM. VOLUNTARY SERVICE CAMPAIGN: OWNER RENOTIFICATION (SC269) - This document is the owner renotification advising that Kia conducting a Voluntary Service Campaign to inspect and, if necessary, replace the high-voltage fuse in 2013-2016 MY Optima Hybrid vehicles.
TSB_ELE2732023-02-02. Service bulletin. FUEL SYSTEM, GASOLINE; ELECTRICAL SYSTEM:PROPULSION SYSTEM:HYBRID MANAGEMENT; ELECTRICAL SYSTEM. TECHNICAL SERVICE BULLETIN: HIGH-VOLTAGE BATTERY SAFETY PLUG FUSE INSPECTION AND REPLACEMENT - This bulletin provides information associated with the "Hybrid System Warranty Extension Program" (WTY029) to inspect and, if necessary, replace the High Voltage Battery (HVB) Safety Plug Fuse Assembly or Main Fuse on 2013-2016MY Optima Hybrid (TF HEV) vehicles produced from September 27, 2012 through July 22, 2015.
WTY028_TSB_R12022-11-02. Service bulletin. FUEL SYSTEM, GASOLINE. TECHNICAL SERVICE BULLETIN: FUEL PUMP FILTER INSPECTION/REPLACEMENT - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information associated with the 'Warranty Extension Program' (WTY028) to inspect and, if necessary, replace the fuel pump filter assembly on 2016-2020MY Optima (JFa) vehicles produced from August 28, 2015 through June 23, 2020, for repairs that may be necessary to address a low-pressure fuel pump failure to be covered for 15 years / 150,000 miles, whichever comes first starting from the date the vehicle was first put into service. The affected vehicles may exhibit an intermittent reduction in engine power, contain an active or stored DTC P1233 and/or exhibit a 'No Start' condition due to a cracked fuel pump filter housing.
WTY028_TSB2022-11-02. Service bulletin. FUEL SYSTEM, GASOLINE. TECHNICAL SERVICE BULLETIN: FUEL PUMP FILTER INSPECTION/REPLACEMENT - This bulletin provides information associated with the 'Warranty Extension Program' (WTY028) to inspect and, if necessary, replace the fuel pump filter assembly on 2016-2020MY Optima (JFa) vehicles produced from August 28, 2015 through June 23, 2020, for repairs that may be necessary to address a low-pressure fuel pump failure to be covered for 15 years / 150,000 miles, whichever comes first starting from the date the vehicle was first put into service. The affected vehicles may exhibit an intermittent reduction in engine power, contain an active or stored DTC P1233 and/or exhibit a 'No Start' condition due to a cracked fuel pump filter housing.
WTY029_OWNR2022-10-05. Service bulletin. FUEL SYSTEM, GASOLINE; HYBRID PROPULSION SYSTEM. WARRANTY EXTENSION: OWNER NOTIFICATION - This document is the owner notification advising that Kia is extending the Hybrid System Warranty coverage for the high-voltage battery safety plug fuse in 2013-2016 MY Optima Hybrid vehicles from 10 years / 100,000 miles to 15 years / 150,000 miles, whichever comes first, starting from the date the vehicle was first put into service. This warranty extension addresses, at no cost to you, certain concerns related to the potential failure of the high-voltage battery safety plug fuse.
WTY029_REIMB2022-10-05. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: REIMBURSEMENT FORM - This document is a Reimbursement Request form that was mailed with the customer letter advising them to submit the form if they had paid for repairs for this same matter prior to the warranty extension program launch.
WTY029_QA2022-10-05. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: QUESTION AND ANSWER - This document is the Question and Answer Guide containing the most frequently asked questions regarding the warranty extension (WTY029).
WTY029_DPSM2022-10-05. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: DEALER PARTS AND SERVICE MANAGER MEMO - This document is the announcement to the dealer Parts and Service Managers that Kia America, Inc., is extending the Hybrid System Warranty coverage for the high-voltage battery safety plug fuse in 2013-2016 MY Optima Hybrid vehicles from 10 years / 100,000 miles to 15 years / 150,000 miles, whichever comes first, starting from the date the vehicle was first put into service. This warranty extension is to address certain concerns related to the potential failure of the high-voltage battery safety plug fuse.
WTY029_DP2022-10-05. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: DEALER PRINCIPAL MEMO - This document is the announcement to the dealer principals that Kia America, Inc., is extending the Hybrid System Warranty coverage for the high-voltage battery safety plug fuse in 2013-2016 MY Optima Hybrid vehicles from 10 years / 100,000 miles to 15 years / 150,000 miles, whichever comes first, starting from the date the vehicle was first put into service. This warranty extension is to address certain concerns related to the potential failure of the high-voltage battery safety plug fuse.
WTY028_REIMB2022-08-03. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: REIMBURSEMENT FORM - This document is a Reimbursement Request form that was mailed with the customer letter advising them to submit the form if they had paid for repairs for this same matter prior to the warranty extension program launch.
WTY028_QA2022-08-03. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: QUESTION AND ANSWER - This document is the Question and Answer Guide containing the most frequently asked questions regarding the Warranty Extension (WTY028).
WTY028_OWNR2022-08-03. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: OWNER NOTIFICATION - This document is the owner notification advising that Kia is extending the New Vehicle Limited Warranty coverage for repairs related to low-pressure fuel pump failure in 2016-2020 MY Optima vehicles manufactured at a Kia assembly plant in the U.S. from 5 years / 60,000 miles to 15 years / 150,000 miles, whichever comes first, starting from the date the vehicle was first put into service.
WTY028_DPSM2022-08-03. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: DEALER PARTS AND SERVICE MANAGER MEMO - This document is the announcement to the dealer Parts and Service Managers that Kia is extending the New Vehicle Limited Warranty coverage for repairs related to low-pressure fuel pump failure for 2016-2020 MY Optima vehicles manufactured at a Kia assembly plant in the U.S. from 5 years/60,000 miles to 15 years/ 150,000 miles, whichever comes first, starting from the date the vehicle was first put into service. This warranty extension is to address certain concerns related to the potential failure of the low-pressure fuel pump.
WTY028_DP2022-08-03. Service bulletin. FUEL SYSTEM, GASOLINE. WARRANTY EXTENSION: DEALER PRINCIPAL MEMO - This document is the announcement to the dealer principals that Kia is extending the New Vehicle Limited Warranty coverage for repairs related to low-pressure fuel pump failure for 2016-2020 MY Optima vehicles manufactured at a Kia assembly plant in the U.S. from 5 years/60,000 miles to 15 years/ 150,000 miles, whichever comes first, starting from the date the vehicle was first put into service. This warranty extension is to address certain concerns related to the potential failure of the low-pressure fuel pump.
TSB_ELE044_R32022-05-04. Service bulletin. FUEL SYSTEM, GASOLINE; ELECTRICAL SYSTEM. TECHNICAL SERVICE BULLETIN: HIGH-VOLTAGE BATTERY ORDERING AND RETURN PROCEDURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin outlines the ordering and return procedure for high-voltage Lithium-ion batteries equipped on EV/hybrid vehicles (hereafter referred to as "high-voltage batteries" or HVBs).
SC208_OWNR2021-08-25. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER; FUEL SYSTEM, GASOLINE. SC208_OWNR: OWNER NOTIFICATION - This document is the owner notification advising that Kia is conducting a Voluntary Emissions Service Campaign to install an auxiliary evaporative canister in their vehicle to ensure the evaporative canister is not releasing excessive pollutants into the air on some 2011-2016 MY Kia Optima Hybrid vehicles.
SC208_TSB2021-08-25. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER; FUEL SYSTEM, GASOLINE. VOLUNTARY EMISSIONS SERVICE CAMPAIGN: AUXILIARY CANISTER KIT INSTALLATION (SC208) - This bulletin provides the procedure for the installation of an add-on auxiliary canister on some 2011-2016MY Optima (TF HEV) vehicles equipped with 2.4L Theta II engine, produced from February 15, 2011 through July 22, 2015. This is to improve evaporative system performance and ensure compliance with Federal and California emission regulation standards.
SC208_POC2021-08-25. Service bulletin. EQUIPMENT:OTHER:LABELS; FUEL SYSTEM, GASOLINE; EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. SC208_POC: PROOF OF CORRECTION CARD
SC208_STKR2021-08-25. Service bulletin. EQUIPMENT; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL; FUEL SYSTEM, GASOLINE. SC208_STKR: VOLUNTARY EMISSIONS SERVICE CAMPAIGN COMPLETION STICKER
SC208_DP2021-08-25. Service bulletin. FUEL SYSTEM, GASOLINE; ENGINE AND ENGINE COOLING. SC208_DP: DEALER PRINCIPAL MEMO - This document is the announcement to the dealer principals that Kia America, Inc. is conducting a Voluntary Emissions Service Campaign to install an Auxiliary Canister Kit to improve evaporative system performance on certain 2011-2016 MY Kia Optima Hybrid vehicles manufactured from February 15, 2011 through July 22, 2015.
TSB_FUE0492021-02-02. Service bulletin. FUEL SYSTEM, GASOLINE; EQUIPMENT ADAPTIVE/MOBILITY; EQUIPMENT. TECHNICAL SERVICE BULLETIN: COMBINATION TSB / SERVICE ACTION: AIR FILTER AND NVLD REPLACEMENT (SA447) - This bulletin provides the procedure to perform an evaporative leak test and replace the Fuel Tank Air Filter, and, if necessary, the Natural Vacuum Leak Detector (NVLD) on some 11-16MY Kia vehicles listed in the table below, which may experience an evaporative leak concern with DTC P0456.
TSBENG083_R12019-02-19. Service bulletin. FUEL SYSTEM, GASOLINE. TSB: SPECIAL SERVICE INFORMATION & SPECIFICATIONS FOR GDI HIGH PRESSURE FUEL SYSTEM - This bulletin has been revised to include additional information. This bulletin provides information relating to all Kia vehicles equipped with Gasoline Direct Injection (GDI) engines. In these engines highly pressurized gasoline is injected via a common fuel rail and injectors that deliver fuel directly into the combustion chamber of each cylinder. In comparison, in a conventional Multi-Point Fuel Injection (MPI) engine, the gasoline is injected into the intake port of each cylinder at a relatively low pressure. Due to high fuel pressure in a GDI system, servicing the GDI system requires special attention and handling procedures. This bulletin provides special service information and specifications for the GDI fuel system components.
TSBENG1742017-11-14. Service bulletin. FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS. TSB - SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT & ECU UPGRADE (SA303) - This bulletin provides the procedure to replace the air intake hose and/or improve the logic of the Electronic Control Unit (ECU) on some 2016-2017MY Optima (JFa), produced from September 4, 2015 through April 14, 2017, and some 2016-2017MY Sorento (UMa) vehicles, produced from November 19, 2014 through May 1, 2017, equipped with a 2.0T engine, which may exhibit an impaired air intake hose.
TSBSC1282017-01-25. Service bulletin. ENGINE; FUEL/PROPULSION SYSTEM. VOLUNTARY EMISSIONS RECALL: 2016MY OPTIMA IMPROPER EMISSIONS PARTS INSTALLED VOLUNTARY EMISSIONS RECALL (SC 128) - THIS BULLETIN PROVIDES THE PROCEDURE TO REPLACE THE AIR CLEANER BOX AND/OR THE EVAPORATIVE CANISTER OF SOME 2016MY KIA OPTIMA (JFA) 2.0L TURBO (ULEV – 50 STATE EMISSIONS) AND 2.4L GDI (SULEV VEHICLES – CALIFORNIA EMISSIONS), PRODUCED FROM JOB #1 THROUGH JANUARY 15, 2016. SOME OF THESE VEHICLES WERE BUILT WITH THE WRONG AIR CLEANER AND/OR EVAPORATIVE CANISTER. KIA IS RECALLING THESE VEHICLES TO CORRECT THE MISBUILD BY INSTALLING THE PROPER COMPONENTS, AS ORIGINALLY INTENDED. PRIOR TO PERFORMING THE PROCEDURE, REFER TO THE TABLE BELOW TO IDENTIFY WHICH COMPONENTS REQUIRE REPLACEMENT BY ENGINE TYPE. KIA IS REQUESTING THE COMPLETION OF THIS VOLUNTARY EMISSIONS SERVICE CAMPAIGN ON ALL AFFECTED VEHICLES.

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.