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Service bulletins for the 2004 Ford F-550

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

129 on file from NHTSA, as of 2026-10-19.

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By component

By trouble code

Only bulletins with component: Engine are shown. Show all

Bulletins, newest first
ASI-444042014-06-24. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:DIESEL; POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER. FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.
062462007-07-25. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB
192452006-07-28. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER. REPEAT TURBOCHARGER OR VGT REPLACEMENT. *TT
0526252006-07-18. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT
06172006-05-17. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. VOLUNTARY EMISSION RECALL 06E17 SUPPLEMENT #1: CONTROL MODULE RECALIBRATION. CORROSION MAY EXIST AT THE ELECTRODE SURFACE ON THE EXHAUST PRESSURE (EP) SENSOR; FUEL DELIVERY TIMING DURING COLD WEATHER MAY NOT BE OPTIMAL; AND/OR EXHAUST GAS RECIRCULATION (EGR) SYSTEM OPERATION AT IDLE MAY NOT BE OPTIMAL. *TT
0526232006-03-14. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM. COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT
062132006-03-13. Service bulletin. ENGINE AND ENGINE COOLING. WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT
052492006-01-25. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM. COOLANT DEGAS BOTTLE OVERFLOW. *TT
0416012006-01-13. Service bulletin. ENGINE AND ENGINE COOLING. WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
0517132005-12-15. Service bulletin. ENGINE AND ENGINE COOLING. COOLANT DEGAS BOTTLE OVERFLOW. *TT
05E152005-12-13. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. VOLUNTARY EMISSION RECALL 05E15 - SUPPLEMENT #2. EXHAUST PRESSURE SENSOR REPLACEMENT, ON-BOARD DIAGNOSTIC SYSTEM AND ENGINE CONTROL MODULE RECALIBRATIONS. *TT
186072005-12-07. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). DTC'S P0488 (EGR THROTTLE POSITION RANGE/PERFORMANCE) AND/OR P1334 (EGR THROTTLE POSITION SENSOR MINIMUM STOP PERFORMANCE) SETTING AFTER PCM REPROGRAMMING. *TT
185982005-12-07. Service bulletin. ENGINE AND ENGINE COOLING. INTERMITTENT CRANK NO START DUE TO AN EGR THROTTLE PLATE THAT IS STUCK CLOSED. THE ENGINE MAY SEEM LIKE IT HAS NO COMPRESSION DUE TO A FASTER THAN NORMAL CRANKING SPEED OF GREATER THAN 200 RPM. DTC P0488 OR P1334 MAY OR MAY NOT BE PRESENT. *TT
185252005-12-07. Service bulletin. ENGINE AND ENGINE COOLING. BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT
186942005-12-06. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER. LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT
187342005-12-06. Service bulletin. ENGINE AND ENGINE COOLING. DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT
052152005-12-01. Service bulletin. ENGINE AND ENGINE COOLING. BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT
051392005-10-13. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:DIESEL. DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC
051482005-10-11. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING. LOW POWER-COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED-OIL LEAK AT CAC CONNECTIONS-6.0L-VEHICLES BUILT 4/1/2004 THROUGH 2/15/2005. *SC
05542005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE. USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT
054172005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
183062005-04-18. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. OIL LEAK AT THE ENGINE OIL COOLER/OIL FILTER HOUSING - O-RING AVAILABLE FOR SERVICE. *TT
183622005-04-14. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT
041842005-04-08. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM - 6.0L BUILT AFTER 9/29/2003. *TT
183972005-04-05. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.