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Service bulletins for the 2002 Ford Explorer

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

323 on file from NHTSA, as of 2026-10-19.

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Only bulletins with component: Exhaust and emissions are shown. Show all

Bulletins, newest first
05N042006-01-25. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE. EXTENDED COVERAGE PROGRAM 05N04 - EXTENDED COVERAGE FOR COMPOSITE INTAKE MANIFOLD. THIS PROGRAM IS BEING PROVIDED AS A SETTLEMENT TO A CLASS ACTION LAWSUIT. THE TERMS OF THE SETTLEMENT EXTEND THE COVERAGE OF THE ALL-COMPOSITE INTAKE MANIFOLD TO 7 YEARS FROM THE ORIGINAL WARRANTY START DATE OF THE VEHICLE, WITH NO LIMIT ON THE NUMBER OF MILES THAT THE VEHICLE HAS BEEN DRIVEN. *TT
022162005-04-07. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. EXCESSIVE SULFUR SMELL FROM EXHAUST. *EH
02M012004-06-04. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT
157832002-11-26. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. SOME VEHICLES MAY EXHIBIT EXCESSIVE SULPHUR SMEEL FROM THE EXHAUST UNDER CERTAIN DRIVE MODES. *TT
160942002-11-05. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL. SOME VEHICLES MAY EXHIBIT FUEL DIAGNOSTIC TROUBLE CODES P0171, P0172, P0174, P0175 OR MASS AIR FLOW DIAGNOSTIC TROUBLE CODES P0102, P0103, P0112, P0113. *TT
156552002-04-19. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. CONCERNS WITH EXCESSIVE SULPHUR SMELL FROM THE EXHAUST WHEN OPERATING UNDER CERTAIN DRIVE MODES. *TT
154712002-04-18. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. SOME 4.0L SOHC ENGINES MAY EXHIBIT EXCESSIVE SULPHUR SMELL FROM THE EXHAUST SYSTEM WHILE OPERATING UNDER CERTAIN DRIVE MODES. *TT
155192002-04-12. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR. SOME VEHICLES MAY EXPERIENCED A STRONG SULPHUR ODOR DURING CERTAIN DRIVE MODES.*YD
152102001-11-30. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. SOME VEHICLES EQUPPED WITH 4.0L ENGINE MAY EXHIBIT EXCESSIVE SULPHUR SMELL FROMTHE EXHAUST SYSTEM WHILE OPERATING UNDER CERTAIN DRIVE MODES RELATED TO CALIBRATION. *TT
149832001-10-22. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. SOME VEHICLES EQUIPPED WITH 4.0L ENGINE MAY EXHIBIT EXCESSIVE SULPHUR SMELL FROM THE EXHAUST SYSTEM WHILE OEPRATING UNDER DRIVE MODES. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.