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Service bulletins for the 2002 Ford Explorer Sport Trac

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

117 on file from NHTSA, as of 2026-10-19.

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Only bulletins with component: Engine are shown. Show all

Bulletins, newest first
022162005-04-07. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. EXCESSIVE SULFUR SMELL FROM EXHAUST. *EH
0208012005-01-04. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. RATTLE NOISE FROM PRIMARY CHAIN DRIVE AREA 2000-3000 RPM - 4.0L SOHC ENGINE. *TT
173792004-07-23. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ROUGH IDLE, HESITATION ON COLD ENGINE TIP-IN AND/OR HESITATION DURING A 5-3 DOWNSHIFT. *TT
173782004-07-23. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INTERMITTENT ENGINE DRIVEABILITY ISSUES. VEHCLES WITH AUTOMATIC TRANSMISSION BUILT BETWEEN 03/04/2002 AND 12/01/2002. *TT
173762004-07-23. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. LACKS POWER/RUNS ROUGH/BLACK SMOKE CONDITION. *TT
175442004-07-22. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. GENERATOR NOISE IN COLD AMBIENT TEMPERATURES. *MJ
02M012004-06-04. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT
03052004-06-02. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL. EMISSIONS RECALL 03E05: EVAPORATIVE EMISSIONS CANISTER FRESH AIR INLET HOSE CONNECTOR REPLACEMENT.*MR
171982003-11-18. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS. WEAR-THROUGH CONDITION ON THE ABRASION SLEEVE OF THE UPPER RADIATOR HOSE NEAR THE AIR CONDITIONING ACCUMULATOR OR TRANSMISSION FLUID DIPSTICK. *TT
171672003-11-17. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. MULTIPLE VEHICLES WITH 3.0L OR 4.0L ENGINES LACKS POWER/RUNS ROUGH/BLACK SMOKE. 2004 SPORT TRAC INCLUDED. *TT
170552003-10-10. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. LACKS POWER / BLACK SMOKE / RUNS ROUGH, USUALLY WITH NO MALFUNCTION INDICATOR LAMP ON OR DIAGNOSTIC TROUBLE CODES. *TT
168102003-09-10. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ROUGH IDLE AND/OR CHECK ENGINE LAMP DUE TO CLOSURE HOSE WHICH BECOMES LOOSE OR DISCONNECTED AT THE RIGHT HAND CAM COVER. *TT
166102003-09-04. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. NO START, NO COMMUNICATION WITH POWER TRAIN CONTROL MODULE (PCM) USING WDS/NGS OR A MISS/BUCK/JERK WHILE DRIVING. *TT
03352003-09-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS. *TT
03222003-09-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT
03612003-07-23. Service bulletin. ENGINE AND ENGINE COOLING. MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB
8701972003-03-25. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT
02812002-12-09. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES EQUIPPED WITH THE 4.0 SOHC (SINGLE OVER-HEAD CAM) ENGINE MAY EXHIBIT A PRIMARY TIMING CHAIN RATTLE NOISE. *TT
159362002-12-06. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES EQUPPED WITH 4.0L ENGINE AND AUTOMATIC TRANSMISSION MAY EXHIBIT A ROUGH IDLE, LOW SPEED ENGINE QUIT, HESITATION ON COLD ENGINE TIP-IN AND / OR HESITATION DURING A 5-3 DONWSHIFT. *TT
158982002-12-06. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES MAY EXHIBIT A HARD START / NO START CONDITION DUE TO FUEL PRESSURE BLEED DOWN. *TT
158352002-12-03. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY. RUNNING CHANGE FOR THE UPPER RADIATOR SIGHT SHIELD. *TT
157542002-11-08. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES EQUIPPED WITH 4.0L ENGINE AND MANUAL TRANSMISSION MAY EXHIBIT AN INTERMITTENT STUMBLE DURING DECELERATION AND / OR AT STOPS WHEN THE CLUTCH PEDAL IS DEPRESSED. *TT
161242002-11-06. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES BUILT ON OR AFTER 3/4/2002 MAY EXHIBIT INTERMITTENT ENGINE DRIVEABILITY ISSUES. ENGINEER IS INVESTIGATING. *TT
02762002-11-04. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. INFORMATION ON DIAGNOSING ENGINE RATTLE NOISE FROM PRIMARY CHAIN DRIVE AREA BETWEEN 2000-3000 RPM ON COLD ENGINE OPERATION ONLY. *TT
156552002-04-19. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. CONCERNS WITH EXCESSIVE SULPHUR SMELL FROM THE EXHAUST WHEN OPERATING UNDER CERTAIN DRIVE MODES. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.