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Service bulletins for the 2002 Ford Expedition

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

102 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
164032004-07-28. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ
164002004-07-28. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. REAR AXLE SEAL LEAK - CONTACT REQUEST. *MJ
022272004-07-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ
032562004-07-26. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ
041112004-07-24. Service bulletin. ELECTRICAL SYSTEM. STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT
177202004-07-24. Service bulletin. ELECTRICAL SYSTEM. AIRBAG WARNING LAMP ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1994/B1998 ON VEHICLES WITHOUT SIDE AIR BAGS. *TT
04712004-07-23. Service bulletin. ELECTRICAL SYSTEM. WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
173462004-07-23. Service bulletin. STEERING:LINKAGES:ARM:IDLER AND ATTACHMENT. STEERING IDLER ARM NOISE. *TT
173202004-07-23. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE. BROKEN EXHAUST MANIFOLD STUDS. *TT
173162004-07-23. Service bulletin. FUEL SYSTEM, OTHER. FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT
992632004-07-23. Service bulletin. WHEELS:LUGS/NUTS/BOLTS/STUDS. CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP. *TT
032232004-06-16. Service bulletin. ELECTRICAL SYSTEM. STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT
174592004-06-10. Service bulletin. INTERIOR LIGHTING. COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT
02M012004-06-04. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT
031812003-11-14. Service bulletin. ELECTRICAL SYSTEM. REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT
031482003-10-29. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES. NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
031442003-10-29. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT
0315132003-10-10. Service bulletin. STEERING:LINKAGES:TIE ROD ASSEMBLY. TIE ROD END INSPECTION PROCEDURE. *TT
031642003-10-08. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. SOME VEHICLES, EQUIPPED WITH THE 4.6L 2V ENGINE, WITH AN ENGINE BUILD DATE PRIOR TO 8/29/03 MAY EXHIBIT AN ENGINE TICK NOISE THAT IS PRESENT AT ALL TEMPERATURES DURING IDLE. 2004 MODELS INCLUDED. *TT
03992003-09-17. Service bulletin. STEERING. TIE ROD END INSPECTION PROCEDURE. *TT
03982003-09-17. Service bulletin. FUEL SYSTEM, OTHER. MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT
03922003-09-17. Service bulletin. SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM. REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES. *TT
0307092003-09-10. Service bulletin. SUSPENSION. REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES. *TT
167972003-09-10. Service bulletin. ELECTRICAL SYSTEM. VEHICLES WITH KEYLESS ENTRY PAD MAY EXHIBIT DEAD BATTERY, NO START, INTERIOR LAMP/HEADLAMP SELF-ACTIVATION, OR INOPERATIVE KEYLESS ENTRY PAD. *TT
03222003-09-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.