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Service bulletins for the 2004 Chevrolet Cavalier

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

476 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
082020042005-04-07. Service bulletin. ELECTRICAL SYSTEM. SIR LIGHT ON, DIAGNOSTIC TROUBLE CODE B0036. *TT
0308630022005-03-08. Service bulletin. STRUCTURE:BODY. CARPET WET ON DRIVER'S SIDE. *TT
0403080102005-02-17. Service bulletin. SUSPENSION. CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH
0306010182005-02-12. Service bulletin. ENGINE AND ENGINE COOLING. NEW CYLINDER BORE LINER REPLACEMENT PROCEDURE. THIS SERVICE BULLETIN REPLACES 030601018A. *EH
0307290052005-02-12. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. CLUNK NOISE FROM FRONT END DURING LOW SPEED TURNS OR MANEUVERS. THIS SERVICE BULLETIN REPLACES 030729005A. *EH
0408660102005-02-12. Service bulletin. STRUCTURE:BODY. BOWTIE EMBLEM DISCOLORATION. *TT
030232001B2005-02-11. Service bulletin. STEERING. MOMENTARY REDUCTION OF POWER STEERING PS ASSIST ON INITIAL START UP WITH LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 030232001A. *EH
32632005-02-01. Service bulletin. SUSPENSION. FRONT SUSPENSION NOISE ON TURNS. *EH
0306010222005-01-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. GUIDELINES FOR CYLINDER BORE LINER/PISTON SLEEVE REPLACEMENT ON THE L4 ECOTEC ENGINE. *TT
040308015A2004-12-28. Service bulletin. SUSPENSION. SQUEAKING NOISE IN FRONT END ON TURNS. *TT
0406040632004-12-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE IDLE FLAIR WHEN CLUTCH DEPRESSED OR DECEL STALL. *TT
31892004-12-03. Service bulletin. FUEL SYSTEM, OTHER. CRANK NO START, LOW OR NO FUEL PRESSURE. *TT
30442004-11-17. Service bulletin. EQUIPMENT. GENERATION 5 ONSTAR STEERING WHEEL CONTROL FUNCTION. *TT
31482004-11-09. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. EXCESSIVE OIL CONSUMPTION ON THE 2.2L L61 ECOTEC ENGINE. *TT
31152004-11-05. Service bulletin. VEHICLE SPEED CONTROL. HIGH IDLE WHEN CLUTCH IS DEPRESSED. *SC
31062004-11-04. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. XM RADIO WAS WORKING PRIOR TO JULY 26, 2004 AND IT IS INOPERATIVE NOW. *JB
31202004-11-04. Service bulletin. EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). ONSTAR CENTER UNABLE TO PERFORM REMOTE DIAGNOSTIC. (2004-2005 CHEVROLET YUKON, 2005 CHEVROLET TRAILBLAZER, 2002, 2003, 2005 BUICK RAINIER, 2005 CHEVROLET EXPRESS VAN, AND 2005 CADILLAC SEVILLE) *SC
3050A2004-10-13. Service bulletin. EQUIPMENT. 02-05 ONSTAR EQUIPPED VEHICLES EMITTING BEEPING NOISE BEFORE CONNECTING TO ONSTAR. *TT
30472004-10-08. Service bulletin. EQUIPMENT. 99 THROUGH 05 YEAR VEHICLES, EQUIPPED WITH THREE-BUTTON ONSTAR SYSTEMS. *TT
30562004-10-08. Service bulletin. ELECTRICAL SYSTEM. SIR LIGHT ON AND A DIAGNOSTIC TROUBLE CODE B0036. *TT
021620042004-09-10. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. IF DEALERSHIP HAS A TRANSMISSION AXLE SEAL LEAK AND YOUR LOCATION IS WITHIN TWO HOURS DRIVING TIME OF DETROIT OR WINDSOR, PLEASE CALL THE WINDSOR LAB DUE FOR ENGINEERING WOULD LIKE TO EXAMINE THE VEHICLE PRIOR TO THE REPAIR OF THE LEAK. GM VOICEMAIL EXPRESS. *TT
30092004-08-23. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. EXCESSIVE OIL CONSUMPTION AND/OR BLACK/BLUE SMOKE FROM THE EXHAUST. *TT
30142004-08-23. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. STALL, HESITATION, STUMBLE WITH NO DIAGNOSTIC TROUBLE CODES (DTCS). *TT
040235004D2004-08-13. Service bulletin. STEERING. CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING MANEUVER/STEERING WHEEL ROTATION. *TT *NM
0405250072004-08-02. Service bulletin. SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT. ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON, TRACTION OFF WARNING LIGHT ON, DIAGNOSTIC TROUBLE CODES (DTCS) C1223 AND C1225 SET. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.