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Service bulletin 96E57

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
TypeService bulletin
NHTSA id52329
Published by NHTSA1997-07-24
Manufacturer's number96E57
Manufacturer's date1997-03-01
NHTSA componentENGINE AND ENGINE COOLING:EXHAUST SYSTEM

NHTSA's summary

EMISSIONS RECALL 96E57 - CERTAIN 1996 EXPLORERS EQUIPPED WITH THE 4.0L ENGINES AND BUILT AT THE LOUISVILLE ASSEMBLY PLANT ON 11/18/95 AND CERTAIN 1997 EXPLORERS EQUIPPED WITH THE 4.0L ENGINES AND BUILT AT THE LOUISVILLE ASSEMBLY PLANT FROM START OF 1997 PRODUCTION THROUGH 8/14/96 WERE BUILT AND SHIPPED WITH INCORRECT VAPOR MANAGEMENT VALVES INSTALLED IN THE EVAPORATIVE EMISSIONS CONTROL SYSTEM - INCORRECT VALVES MAY CAUSE THE VEHICLES TO EXCEED EVAPORATIVE EMISSIONS STANDARDS - TO CORRECT THIS CONDITION, OWNERS WILL BE NOTIFIED TO RETURN THEIR EXPLORERS FOR REPLACEMENT OF THE VAPOR MANAGEMENT VALVE. *TW

The document

No address for NHTSA's copy can be built for this communication. Ask the dealer for it by the manufacturer's number.

Components

Engine, Exhaust and emissions

Vehicles listed
FORD EXPLORER1996, 1997

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Recalls for the same vehicles and component
20003082000-12-29. Engine
19970721997-04-02. Engine
19970461997-03-10. Emissions

A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.

Other bulletins for the same vehicles and component
022212004-07-27. Service bulletin. ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ
8701972003-03-25. Service bulletin. INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT
021422002-11-04. Service bulletin. SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT
012462002-04-18. Service bulletin. ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT
150402002-04-11. Service bulletin. SOME VEHICLES INCLUDING 1997 THROUGH 1999 EXPLORER SPORT TRAC EQUIPPED WITH A 4.0L SOHC ENGINE MAY EXHIBIT A START-UP NOISE FROM THE LEFT FRONT OF THE ENGINE. *TT
02142002-04-11. Service bulletin. SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT
012052002-02-26. Service bulletin. SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT
011972002-02-22. Service bulletin. SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT
0701012001-10-30. Service bulletin. SUBJECT REGARDING OWNER NOTIFICATION PROGRAM 01M01 SUPPLEMENT #2: REVISED TECHNICAL INSTRUCTIONS AND NEW LABOR OPERATION. NLM
150062001-10-23. Service bulletin. SOME VEHICLES WITH 4.0L SOHC ENGINES MAY MAKE A START-UP NOISE FROM THE LEFT FRONT OF THE ENGINE. *TT