WenmarOpen by Wenmar Pro

Service bulletins for the 2004 Volvo XC90

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

221 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

By topic

Bulletins, newest first
TJ-73192012-04-11. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. FRONT LEFT FROST PLUG DISPLACEMENT CAN CAUSE AXLE GREASE TO MIX WITH THE AUTOMATIC TRANSMISSION FLUID (ATF). *KB
SMB-88-001A2011-10-24. Service bulletin. SEAT BELTS:FRONT. VOLVO: FOR OWNERS WHO REQUIRE FRONT SEAT BELT EXTENDERS WHICH ARE AVAILABLE. *PE
US207562011-06-07. Service bulletin. POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT. VOLVO: ABS LIGHT ON, FOUR-WHEEL DRIVE IS NOT WORKING. THERE IS A SOFTWARE PROBLEM. *RM
TJ-US167612011-06-07. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). VOLVO: THERE IS A SOFTWARE UPDATE. *RM UPDATED 4/11/2012. *KB UPDATED 4/13/12. *PE UPDATED 5/15/12. *PE UPDATED 6/4/12. *PE
TJ-6438-52011-06-02. Service bulletin. SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE. VOLVO: YAW RATE SENSOR IS OUTSIDE OF PERMITTED RANGE. *RM
TJ-198832010-11-22. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN. VOLVO: SNOW IN FAN MOTOR. BLOWER FAN/DOES NOT WORK. BLOWER FAN/UNUSUAL NOISE. SNOW MAY ENTER INTO THE FAN MOTOR AREA DUE TO HEAVY SNOWSTORMS.
TJ-59312010-09-20. Service bulletin. SERVICE BRAKES, AIR:ANTILOCK. VOLVO: UNNECESSARY BRAKE CONTROL MODULE (BCM) REPLACEMENTS. WHEN DIAGNOSING DIAGNOSTIC TROUBLE CODES (DTC'S) FOR BRAKE CONTROL SYSTEM, TECHNICIAN MUST ALWAYS FOLLOW COMPLETE DIAGNOSTIC FAULT TRACING PATH IN VIDA. VIDA ALWAYS LISTS POSSIBLE SOURCES OF FAULT. *PE
RTJ-213242010-03-24. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. VOLVO: THE 5 SPEED AUTOMATIC TRANSMISSION, AW55-50/51, HAS A BOLT ON TOP THAT ANCHORS THE B4 BAND, WHICH APPLIES 3RD GEAR. IF THAT BOLT IS REMOVED, THE BAND WILL BE DISENGAGED AND 3RD GEAR WILL BE INOPERATIVE. THIS INCLUDES C70 COUPE AND CONVERTIBLE, S60 R AND V70 R VEHICLES. *PE
RTJ-166292009-09-25. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; ELECTRICAL SYSTEM:SOFTWARE. VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S. ALL MODELS FROM MODEL YEARS 2003-2008. DIAGNOSTIC MONITOR FOR THE EVAPORATIVE EMISSION SYSTEM SMALL LEAK, HAS USED A SOFTWARE FUNCTION THAT CALCULATES LEAKAGE BASED ON A PRESSURE INFERRED FROM THE CURRENT CONSUMED BY AN ELECTRIC PUMP THAT PUMPS AIR INTO THE FUEL TANK SYSTEM. *PE
RTJ-192542009-01-13. Service bulletin. EXTERIOR LIGHTING:HEADLIGHTS:HIGH/LOW BEAM DIMMER SWITCH. VOLVO: HEADLAMP LOW BEAM CONNECTOR REPLACEMENT. A NEW METHOD OF REPAIR FOR HALOGEN TYPE LOW-BEAM HEADLAMPS HAS BEEN DEVELOPED TO ADDRESS COMPLAINTS FOR VEHICLES. UPDATED 3/27/09. *PE UPDATED 12/23/09. *PE
RTJ-185132008-11-08. Service bulletin. STEERING:RACK AND PINION:PINION SHAFT; STEERING:RACK AND PINION:RACK. VOLVO: ANGLE GEAR LEAKAGE AND RESEALING FOR 5 CYLINDER AWD ONLY VEHICLES. OIL LEAKING/MOISTURE FROMTHE ANGLE GEAR HALVES CAN BE RESOLVED BY RESEALING THE HOUSEING AND REPLACING THE SEALS. *PE
28-2002008-10-02. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. VOLVO: EXTEND WARRANTY COVERAGE FOR THE ENGINE MANAGEMENT SOFTWARE (EMS) ON SOME MODEL YEAR 2003-2008 MODELS. P45 CSC LETTER WAS RECEIVED. *PE REF: 10026144 (P-46), 10026145 (P-54), 10026146 (P-55), 10026147 (P-76). UPDATED 6/10/09. *PE
46-132008-04-17. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. 5 CYLINDER ANGLE GEAR LEAKAGE AND RESEALING. ON ALL WHEEL DRIVE MODELS. *NJ UPDATED 6/5/08. *NJ
1682007-09-12. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV). PLASTIC NIPPLE OF THE POSITIVE CRANK VENTILATION (PCV) SYSTEM MAY CRACK OR BECOME LOOSE. THIS COULD RESULT IN AN AIR LEAK FROM THE CRANK CASE VENTILATION SYSTEM. THIS MAY CAUSE A WHISTLING NOISE OR CHECK ENGINE LIGHT MAY ILLUMINATE. *KB
28-742007-09-12. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK. LEAKAGE DIAGNOSTIC FUNCTION IMPROVEMENTS TO REMEDY DTC'S. *KB UPDATED 1/22/08. *NJ UPDATED 4/7/08. *NJ
59142007-08-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. BCM DTC 0091, ACTIVE YAW CONTROL SENSOR DAMPER. *KB
43492006-05-17. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. AW55 TRANSMISSION CONTROL MODULE DIAGNOSTIC TROUBLE CODE 010A, 010B, 010C SHIFT SOLENOID S5 SIGNAL LOW, HIGH OR MISSING. *AK
0062006-04-12. Service bulletin. TIRES. PIRELLI TIRES - CUSTOMER SERVICE TIRE WARRANTY / CANADA. *TT
0132006-02-09. Service bulletin. TIRES. VOLVO RECOMMENDED WINTER TIRES. *TT
30022006-01-12. Service bulletin. ELECTRICAL SYSTEM. SERVICE CAMPAIGN 135B - SOFTWARE UPGRADE. *TT
85532006-01-11. Service bulletin. EQUIPMENT:APPLIANCE:AIR CONDITIONER. AIR CONDITIONING AFTERBLOW FUNCTION. *AK
135I2005-12-09. Service bulletin. SEAT BELTS. SERVICE CAMPAIGN 135I: THE SEATBELTS LOCATED IN THE 2ND ROW OF SEATS MAY GET CAUGHT IN THE DOOR AND POSSIBLY DAMAGE THE DOOR PANELS. *TT
135H2005-12-09. Service bulletin. EQUIPMENT:APPLIANCE:AIR CONDITIONER. SERVICE CAMPAIGN 135H: EXCESSIVE AIRFLOW ON THE TOP OF THE FOOT/ANKLE FROM THE FLOOR VENT. MAY BE MORE NOTICEABLE WHEN THE CLIMATE CONTROL MODULE (CCM) IS SET TO AUTO POSITION. *TT
135G2005-12-09. Service bulletin. SEATS:MID/REAR ASSEMBLY. SERVICE CAMPAIGN 135G: THIRD ROW SEAT, NON FOLDING. WHEN THE BOTTOM SEAT CUSHION IS PUSHED INWARDS TO FOLD THE BACKREST, THE PLASTIC CATCH MAY CRACK AND COME LOOSE FROM THE ATTACHMENT. *TT
135C2005-12-09. Service bulletin. EQUIPMENT:ELECTRICAL. SERVICE CAMPAIGN 135C: HEADLAMP WASHER PUMP MAY CAUSE INCREASED ELECTRICAL DEMAND AT LOW TEMPERATURES, EVEN WITH SUFFICIENT WASHER FLUID ANTIFREEZE. WASHERS NOT FUNCTIONING MAY BE CAUSED BY BLOWN FUSE NO. 15 IN THE ENGINE COMPARTMENT FUSE BOX. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.