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Service bulletins for the 2004 Volvo XC90

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

221 on file from NHTSA, as of 2026-10-19.

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Only bulletins with component: Engine are shown. Show all

Bulletins, newest first
35526.1.82026-05-14. Service bulletin. ENGINE. This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not required.
CBR-22012022-09-08. Service bulletin. ENGINE AND ENGINE COOLING. Engine Control Module (EMS) Software (MSW) Information – August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
TJ34740.1.3-20202020-02-24. Service bulletin. ENGINE. This is a Technical Journal: 4 Cylinder VEP engine: Castrol Edge Professional V 0W-20 Synthetic oil.
TJ21965.7.0-20192019-12-09. Service bulletin. ENGINE AND ENGINE COOLING. This is a Technical Journal: Oil in cooling system. New cleaning method developed.
TJ21965-5-0-20192019-04-08. Service bulletin. ENGINE; ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY; EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. This is a Technical Journal: Oil in cooling system. New cleaning method developed.
TJ21965-5-0-20192019-04-01. Service bulletin. ENGINE AND ENGINE COOLING. This is a Technical Journal: Oil in cooling system. New cleaning method developed.
SMB22-2062017-08-03. Service bulletin. ENGINE. All new Volvo engines leave the factory filled with Castrol EDGE Professional as an integral part of their delivery of high performance. Castrol EDGE Professional?s outstanding performance has made it the oil of choice for Volvo and is the only Volvo recommended engine oil.
TJ-198832010-11-22. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN. VOLVO: SNOW IN FAN MOTOR. BLOWER FAN/DOES NOT WORK. BLOWER FAN/UNUSUAL NOISE. SNOW MAY ENTER INTO THE FAN MOTOR AREA DUE TO HEAVY SNOWSTORMS.
28-2002008-10-02. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. VOLVO: EXTEND WARRANTY COVERAGE FOR THE ENGINE MANAGEMENT SOFTWARE (EMS) ON SOME MODEL YEAR 2003-2008 MODELS. P45 CSC LETTER WAS RECEIVED. *PE REF: 10026144 (P-46), 10026145 (P-54), 10026146 (P-55), 10026147 (P-76). UPDATED 6/10/09. *PE
46-132008-04-17. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. 5 CYLINDER ANGLE GEAR LEAKAGE AND RESEALING. ON ALL WHEEL DRIVE MODELS. *NJ UPDATED 6/5/08. *NJ
1682007-09-12. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV). PLASTIC NIPPLE OF THE POSITIVE CRANK VENTILATION (PCV) SYSTEM MAY CRACK OR BECOME LOOSE. THIS COULD RESULT IN AN AIR LEAK FROM THE CRANK CASE VENTILATION SYSTEM. THIS MAY CAUSE A WHISTLING NOISE OR CHECK ENGINE LIGHT MAY ILLUMINATE. *KB
59142007-08-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. BCM DTC 0091, ACTIVE YAW CONTROL SENSOR DAMPER. *KB
26062005-09-27. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL. CHARGE AIR PIPE MAY SPLIT ALONG THE SEAM CAUSING DIAGNOSTIC TROUBLE CODES AND POOR PERFORMANCE - INSPECTION. *TT
210212005-09-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGNE MAY HAVE ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC
21212005-09-15. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MAY HAVE A ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC
080120042005-05-04. Service bulletin. ENGINE AND ENGINE COOLING. VACUUM HOSE ROUTING LABEL. *EH
00512004-04-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. VVT SOLENOID, CLEANING. *MR

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.