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Service bulletins for the 2025 Volvo EX90

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

140 on file from NHTSA, as of 2026-10-19.

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By component

By trouble code

Bulletins, newest first
S103032025-07-08. Service campaign. UNKNOWN OR OTHER. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.
85012025-07-08. Service bulletin. EXTERIOR LIGHTING. This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.
S103142025-07-08. Service campaign. ELECTRICAL SYSTEM. Volvo Cars USA LLC on behalf of the Volvo Car Corporation has decided to launch Service Action S10314 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that the incorrect Vehicle Integration Unit (VIU) has been installed.
 The corrective action is to replace the VIU according to VIDA.
 S10314 affects 4 vehicles in the U.S.
372512025-07-08. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems
373332025-07-08. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: Subwoofer Poor Sound. If experiencing a disturbing noise when playing music with powerful base, reffering to TJ_37333_1.mp4 in attachment, please follow the attached instruction "TJI-531549-1_1_2".
D103102025-04-09. Service campaign. ENGINE. Volvo Cars USA LLC and Volvo Cars Canada LTD on behalf of the Volvo Car Corporation has decided to launch Delivery Action D10310: Early Software Action on certain Model Year 2025 EX90 vehicles.
 Volvo Cars investigations have identified that certain EX90’s with early software need a pre-PDS software.
 The corrective action is to:
 1.Ensure that all ECU’s are in Default (Extended for HPA (High Performance CPU A)).
 2.Download pre-PDS SW (32425177) prior to normal PDS SW.
 3.Continue with PDS as normal (PDS SW will be available after pre-PDS SW).
 A total of 7 U.S. and 11 Canadian vehicles are affected by this Delivery Action.
373002025-04-09. Service bulletin. ENGINE. This is a Technical Journal: Coolant System Filling. If for any reason the coolant system is drained and needs to be topped off, follow VIDA instructions when doing so.
372512025-04-09. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems
371592025-04-09. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: EX90 - Dealer Demo Features Limited/Unavailable. avoid fault tracing or part replacements for known deviations . This Technical Journal describes the SW release with its intended content.
D103092025-04-09. Service bulletin. UNKNOWN OR OTHER. Volvo Cars USA LLC and Volvo Cars Canada LTD on behalf of the Volvo Car Corporation has decided to launch Delivery Action D10309: Washer Fluid on certain Model Year 2025 EX90 vehicles.
 Volvo Cars investigations have identified that the washer fluid system on certain Model Year 2025 EX90 vehicles might not have been assembled correctly. As a result, leakage may occur.
 The corrective action is to check for washer fluid leaks after the washer fluid has been filled at PDS (please refer to the PDF attached to this package for OK and NOT OK examples):
 A total of 353 U.S. and 42 Canadian vehicles are affected by this Delivery Action.
372902025-04-09. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: ADPM Prior Approval
372852025-04-09. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: DTC FIOC P0A8187 SET.
 This is a misdetection and a false positive (ghost code). The fan is actually working as intended
372512025-04-09. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems
371972025-04-09. Service bulletin. POWER TRAIN. This is a Technical Journal: Howling Noise From The EFAD. Replace.
360482025-04-09. Service bulletin. FORWARD COLLISION AVOIDANCE: WARNINGS. This is a Technical Journal: Alleged issues with Intellisafe functionality. Please inform the car user of Intellisafe functionality and limitations in case of alleged issues with Intellisafe.
 The owner's manual is a good source of information together with films in the owner's manual in the car center screen about Intellisafe
S103062025-04-09. Service campaign. POWER TRAIN. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10306 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified the oil plugs for the TVDC may not be torqued properly.
 The corrective action is to check the torque on the TVDC oil plugs and replace the oil plugs if found to be leaking.
 NOTE: If no leakage is found torque the oil plug screws according to the instruction. If leakage is found the oil plug screws are not to be reused and must be replaced. We expect only a small number of vehicles will need to replace the oil plug screws.
 S10306 affects 1,995 vehicles in the U.S and 194 in Canada.
372012025-03-27. Service bulletin. POWER TRAIN. This is a Technical Journal: Intermittent Knocking Noise During Acceleration. This intermittent knocking noise can occur during acceleration, usually during the beginning of the driving cycle when vehicle is cold.
 If the sound corresponds to attached sound file, change the front driveshafts
372792025-03-27. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: VCU Replacement. VIDA script needs to be adapted before performing VCU Reload
372712025-03-27. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: Reduced Performance Message After AC Charging. Avoid leaving the vehicle plugged into the AC charger for extended periods of time after charging is completed
372762025-03-27. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: EX90 PDS software upgrade - Best Practice
S103052025-03-27. Service campaign. STRUCTURE:BODY. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10305 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that all four (4) door handles may not deploy enough when opening and there might be a clunking noise when the handle is closing.
 The corrective action is to adjust all four (4) door handles.
 S10305 affects 2,086 vehicles in the U.S and 198 in Canada.
372632025-03-27. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: EX90 Digital Key - Pairing Failures. 1. Open the VIDA application and go to the Volvo Cars app Set up function page.
 2. Check if the "Provision Status" is successful or empty. If it is empty, click on "Setup". This will then provision the car successfully, to activate all "Connected Services".
372452025-03-27. Service bulletin. STRUCTURE:BODY. This is a Technical Journal: Outer Door Handle, seal interference. Follow repair instructions.
372752025-03-27. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: EX90 GHCA Replacement: Prior Approval Needed. please create a "Prior Approval" vehicle report with "GHCA Prior Approval.
372512025-03-27. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.