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Service bulletins for the 2005 Toyota Sequoia

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

222 on file from NHTSA, as of 2026-10-19.

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Only bulletins with component: Body and frame are shown. Show all

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H0F_Expired TI -2019-06-24. Service bulletin. STRUCTURE. Technical Instructions: TECHNICAL INSTRUCTIONS FOR LIMITED SERVICE CAMPAIGN H0F CERTAIN 2005 - 2007 MODEL YEAR SEQUOIA CORROSION-RESISTANT COMPOUND APPLICATION
H0F_Dealer Daily2019-05-13. Service bulletin. STRUCTURE; EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. Dealer Daily Message: Limited Service Campaign H0F ? Remedy Notice Certain 2005 ? 2010 Model Year Tacoma Certain 2007 ? 2008 Model Year Tundra Certain 2005 ? 2008 Model Year Sequoia Frame Corrosion Resistant Compound (CRC) Application ? LSC H0F will expire May 21, 2019. ? No vehicles can be sprayed after this date. It?s important to have all vehicles remaining to be sprayed completed on or before this date. o If your dealership is not able to spray the remaining vehicles before this expiration, consideration can be given into whether a customer should be referred to another, local Toyota dealership that can complete the CRC application on or before May 21, 2019. ? Ensure your dealership only orders CRC spray for vehicles that are scheduled to be sprayed. Any additional CRC spray kits cannot be returned after campaign expiration.
ZH8_Toyota POL172019-05-13. Service bulletin. STRUCTURE. Warranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle?s frame. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2007 Toyota Sequoia vehicles regarding frame corrosion was approved. This class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court ordered inspection criteria, the frame will be replaced at no cost to the customer. Toyota is currently preparing parts for frame replacement. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria, and did not: ? Previously have the frame replaced and/or: ? Previously had the frame sprayed with CRC under any previous campaign
H0F_Dealer Packa2019-03-18. Service bulletin. EQUIPMENT; STRUCTURE. Dealer Package: Added important note in the Parts section. Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Available ? 2005 to 2008 Sequoia ? Available On May 21, 2017, a settlement of claims in a class action lawsuit regarding frame corrosion was finally approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frame meets or exceeds the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer.
ZH8_Dealer Packe2019-03-18. Service bulletin. EQUIPMENT; STRUCTURE. Dealer Package: Modified warranty claim submission flowchart. See Appendix A. In our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for Frame Corrosion on certain 2005 ? 2007 model year Sequoia vehicles. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2007 Toyota Sequoia vehicles regarding frame corrosion was approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria.
H0F_Dealer Packa2019-03-18. Service bulletin. EQUIPMENT; STRUCTURE. Dealer Package: Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Available ? 2005 to 2008 Sequoia ? Available On May 21, 2017, a settlement of claims in a class action lawsuit regarding frame corrosion was finally approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frame meets or exceeds the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer.
ZH8-Toyota POL172018-12-17. Service bulletin. STRUCTURE. Warranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle?s frame.
ZH8-Dealer Lette2018-12-17. Service bulletin. STRUCTURE. Dealer Letter: The attached Dealer Letter has been updated. Estimated Launch Time of Frame Replacement and CRC application has been updated. ? Owner Mailing section has been updated. ? Owner Letter has been updated to include information regarding Limited Service Campaign (LSC) H0F.
H0F-Dealer Lette2018-12-17. Service bulletin. STRUCTURE; EQUIPMENT. Dealer Letter: Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Not Yet Available ? 2005 to 2008 Sequoia ? Not Yet Available.
H0F-Dealer Email2018-12-17. Service bulletin. EQUIPMENT; STRUCTURE. Dealer Email: Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Not Yet Available ? 2005 to 2008 Sequoia ? Not Yet Available.
H0F-Region Lette2018-12-17. Service bulletin. STRUCTURE; EQUIPMENT. Region Letter: Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Not Yet Available ? 2005 to 2008 Sequoia ? Not Yet Available.
H0F-Region Email2018-12-17. Service bulletin. STRUCTURE; EQUIPMENT. Region Email: Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Not Yet Available ? 2005 to 2008 Sequoia ? Not Yet Available.
H0F-Dealer Daily2018-12-17. Service bulletin. STRUCTURE; EQUIPMENT. Dealer Letter: Frame Corrosion Resistant Compound (CRC) Application. As part of the H0F Corrosion Resistant Compound (CRC) program, your dealership will receive a new set of the Vaupel HSDR 3300 spray guns to replace the old set of spray guns used for prior CRC campaigns and currently in your possession. You should use this new set of spray guns to conduct the H0F and any future CRC campaigns.
H0F-CRC-State Re2018-12-17. Service bulletin. STRUCTURE; EQUIPMENT. Dealer Letter: Frame Corrosion Resistant Compound (CRC) Application. As with prior CRC campaigns, the H0F Corrosion Resistant Compound (CRC) campaign is subject to state and local air emissions and permitting requirements. These requirements vary, and in the following regions, CRC application for the H0F may not yet begin, as Toyota is still waiting for certain approvals/notifications: ? Massachusetts ? West Virginia.
HOF Dealer Lette2018-11-05. Service bulletin. STRUCTURE:FRAME AND MEMBERS. Dealer Letter: December 14, 2017. Technician Certification Requirements updated. Instructions added for CRC Spray Gun/Parts replacement requests.
ZH8-Toyota POL172018-10-22. Service bulletin. STRUCTURE. Warranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle?s frame. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2007 Toyota Sequoia vehicles regarding frame corrosion was approved. This class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court ordered inspection criteria, the frame will be replaced at no cost to the customer. Toyota is currently preparing parts for frame replacement. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria, and did not: ? Previously have the frame replaced and/or: ? Previously had the frame sprayed with CRC under any previous campaign
ZH8-Dealer Packa2018-10-22. Service bulletin. STRUCTURE; EQUIPMENT. Dealer Package: June 25, 2018 Added warranty claim submission flowchart. See Appendix A. In our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for Frame Corrosion on certain 2005 ? 2007 model year Sequoia vehicles. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2007 Toyota Sequoia vehicles regarding frame corrosion was approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria.
H0F-Dealer Packa2018-10-22. Service bulletin. EQUIPMENT; STRUCTURE. Dealer Package: June 25, 2018 Added warranty claim submission flowchart. See Appendix A. Toyota will initiate a Limited Service Campaign (LSC H0F) to apply Corrosion Resistant Compound to key areas of the vehicle?s frame for the following vehicles located in the 20 Cold Climate States1: ? Certain 2005 to 2010 Tacoma** - Available ? 2007 to 2008 Tundra ? Available ? 2005 to 2008 Sequoia ? Available On May 21, 2017, a settlement of claims in a class action lawsuit regarding frame corrosion was finally approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frame meets or exceeds the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer.
Frame Campaign W2018-10-22. Service bulletin. STRUCTURE. Dealer Daily Message: Frame Warranty Claim Submission The information below should be referenced to ensure correct warranty claim submissions for frame replacement or spray campaigns (ZH6-9 and H0F). Key Points ? DO NOT perform Campaign H0F without first performing and filing a claim for the WEP (Warranty Enhancement Programs ZH6-9) inspection. ? H0F Op Codes GGG44C, GGG45C, GGG46C, GGG47C, and GGG48C are for vehicles that had initially passed the WEP inspection, but had perforation found when descaling the vehicle in preparation for the CRC spray. These H0F Op codes are not to be used as a preliminary failed inspection. ? If you see in TIS that campaign H0F is applicable and the status shows Not Completed, check to see the status of WEP ZH6-9. Please follow the flowchart below for the correct frame inspection, replacement, and CRC spray process.
ZH8-Sequoia Fram2018-10-09. Service bulletin. STRUCTURE. TI: Technical Instructions for Warranty Enhancement Program ZH8 Certain 2005-2007 Model Year Sequoia Frame Replacement.
ZH6, ZH7, ZH8, Z2018-06-18. Service bulletin. STRUCTURE. Dealer Daily Message: Frame Programs. Extension of Warranty Coverage for Frame Corrosion/Frame Replacement. Frame Ordering/Repair/Administration Updates Mis-Built. For frames that are suspected to have been mis-built, dealers should: 1. Contact the Parts Technical Support Group (PTSG) at prasupport@toyota.com with information on the condition and status of repair. Also include the original part order reference number. a. A Field Product Quality Report (FPQR) should also be generated and attached to the communication. i. The report should include photos of the condition, and photos of all labels and stampings on the frame. ii. This report can be submitted by region staff (FTS) or dealership personnel. 2. Dealership will receive communication back with next direction(s) from PTSG. a. Response will include confirmation of mis-built condition, if applicable, and instructions on mis-built frame disposition.
T-SB-0187-122018-04-23. Service bulletin. STRUCTURE:BODY. Toyota vehicles are equipped with either conventional or run-flat tires. Sometimes punctures may occur as a result of contact with road debris or other hazards. If a puncture occurs, it may be possible to repair the tire and return it to service. With a conventional tire it is not possible to drive for an extended amount of time with the tire at low pressures as damage to the tire may occur. With run-flat tires, due to reinforced sidewalls, it is possible to drive for up to 100 miles (160 km) at speeds less than 55 mph (90 km/h) with little or no damage to the tire.
ZH8_Toyota POL172018-04-23. Service bulletin. STRUCTURE. Warranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle?s frame. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2007 Toyota Sequoia vehicles regarding frame corrosion was approved. This class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. Toyota is currently preparing parts for frame replacement. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria, and did not: ? Previously have the frame replaced and/or: ? Previously had the frame sprayed with CRC under any previous campaign
ZH8_Dealer Packe2018-04-23. Service bulletin. STRUCTURE. Dealer Letter: March 2, 2018. Rental sublet period added for use during repair. ? Primary Coverage expiration date changed. ? Ancillary parts coverage section added. Warranty Enhancement Program ZH8 Certain 2005 ? 2007 Model Year Sequoia Extension of Warranty Coverage for Frame Corrosion. In our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for Frame Corrosion on certain 2005 ? 2007 model year Sequoia vehicles. On May 21, 2017, a settlement of claims in a class action lawsuit involving 2005 ? 2007 Toyota Sequoia vehicles regarding frame corrosion was approved. This finally approved class action settlement includes inspection of the customer?s frame, and if the frames meet or exceed the Rust Perforation Standard based on the Court-ordered inspection criteria, the frame will be replaced at no cost to the customer. This settlement will also include CRC (Corrosion Resistant Compound) application. Toyota is currently preparing parts for CRC application process. Once available, CRC application will be covered under a separate Limited Service Campaign (LSC), and will only be available for vehicles registered in the Cold Climate States1 that pass frame inspection criteria.
ZH8_Toyota POL172018-04-02. Service bulletin. STRUCTURE. Warranty Policy Bulletin: Toyota has received reports of customer concerns in which the vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion with the vehicle?s frame.

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.