Service bulletins for the 2007 Saturn Ion
A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.
835 on file from NHTSA, as of 2026-10-19.
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| 12191B | 2017-01-30. Service bulletin. FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP. 12191B - SPECIAL COVERAGE (REVISED PARTS). SOME 2006 MODEL YEAR PONTIAC PURSUIT, 2006-2007 MODEL YEAR SATURN ION, 2006-2009 MODEL YEAR CHEVROLET COBALT, 2007-2009 MODEL YEAR CHEVROLET EQUINOX, PONTIAC G5, AND TORRENT, AND 2008-2009 MODEL YEAR CHEVROLET UPLANDER AND PONTIAC MONTANA SV6 VEHICLES MAY HAVE A CONDITION IN WHICH THE PLASTIC SUPPLY OR RETURN PORT ON THE FUEL PUMP MODULE MAY CRACK. IF EITHER OF THESE PORTS DEVELOP A CRACK, FUEL WILL LEAK FROM THE AREA. THE CUSTOMER MAY NOTICE A FUEL ODOR WHILE THE VEHICLE IS BEING DRIVEN OR AFTER IT IS PARKED. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED. IF A VEHICLE INVOLVED IN THIS SPECIAL COVERAGE DEMONSTRATES THE CONDITION OR SYMPTOMS DESCRIBED ABOVE, DEALERS ARE TO REPLACE THE FUEL PUMP MODULE, AND ON 2006-2008 MODEL YEAR CHEVROLET COBALT, PONTIAC PURSUIT, G5, AND SATURN ION VEHICLES, DEALER ARE TO ALSO REPLACE THE FUEL TANK AND FUEL FILLER PIPE OR FILLER HOSE, IF NECESSARY, REGARDLESS OF THE VEHICLE'S AGE OR MILEAGE. |
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| 09275C | 2017-01-30. Service bulletin. FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP. 09275C - SPECIAL COVERAGE (REVISED PARTS). SOME 2006 MODEL YEAR CHEVROLET COBALT, PONTIAC G4, AND SATURN ION VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, AND TEXAS; AND SOME 2007 MODEL YEAR CHEVROLET COBALT, PONTIAC G5, AND SATURN ION VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, AND TENNESSEE MAY HAVE A CONDITION IN WHICH THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY (MRA) MAY CRACK. IF EITHER OF THESE PORTS DEVELOP A CRACK, FUEL WILL LEAK FROM THE AREA. THE CUSTOMER MAY NOTICE A FUEL ODOR WHILE THE VEHICLE IS BEING DRIVEN OR AFTER IT IS PARKED. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED. IF A VEHICLE INVOLVED IN THIS SPECIAL COVERAGE DEMONSTRATES THE CONDITION OR SYMPTOMS DESCRIBED ABOVE, DEALERS ARE TO REPLACE THE FUEL PUMP MODULE, AND IF NECESSARY, THE FUEL TANK AND FUEL TANK FILLER PIPE OR FILLER HOSE, REGARDLESS OF THE VEHICLE’S AGE OR MILEAGE. |
| 14728A | 2017-01-30. Service bulletin. FUEL SYSTEM, OTHER. 14728A - SPECIAL COVERAGE (REVISED PART INFORMATION). CERTAIN 2006 CHEVROLET COBALT, PONTIAC PURSUIT, PONTIAC G4, AND SATURN ION VEHICLES AND CERTAIN 2007 CHEVROLET COBALT, PONTIAC G5, AND SATURN ION VEHICLES AND CERTAIN 2008 CHEVROLET COBALT AND PONTIAC G5 VEHICLES MAY HAVE A CRACKED FUEL TANK INLET CONTROL VALVE. VEHICLES THAT HAVE HAD A FUEL-TANK REMOVAL PROCEDURE ARE ESPECIALLY AT RISK FOR THIS CONDITION, AS THE TANK-REMOVAL PROCESS CAN DAMAGE THE INLET CONTROL VALVE. THIS CONDITION MAY CAUSE FUEL OR FUEL VAPOR TO LEAK FROM THE FUEL TANK. A VEHICLE WITH THIS CONDITION MAY DISPLAY AN ILLUMINATED SERVICE ENGINE SOON (SES) LIGHT, LEAK FUEL ONTO THE GROUND UNDER THE REAR OF THE VEHICLE BETWEEN THE REAR TIRES DURING OR AFTER FUELING, OR EMIT A STRONG FUEL ODOR FROM THE REAR OF THE VEHICLE. DEALERS ARE TO REPLACE THE FUEL TANK AND COMPATIBLE FILL PIPE TO CORRECT THE CONDITION. |
| 15-08-44-001H | 2017-01-19. Service bulletin. ELECTRICAL SYSTEM:SOFTWARE. THIS INFORMATIONAL BULLETIN PROVODES INFORMATION ON THE GM OF CANADA ONSTAR CELLULAR COMMUNICATION UPGRADE. |
| 07-03-10-008E | 2017-01-19. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL; TIRES. THIS INFORMATIONAL PROVIDES INFORMATION ON SLIGHT OR MILD TIRE FEATHERING AND RECOMMENDED PRACTICES. |
| PI0373A | 2016-11-23. Service bulletin. STRUCTURE; EQUIPMENT; VISIBILITY:REARVIEW MIRRORS/DEVICES. THIS PRELIMINARY INFORMATIONAL BULLETIN PROVIDES A PROCEDURE FOR RELEARNING THE POWER FOLDING MIRRIORS AND ROAD TESTIN TO VERIFY THEY CORRECT A CONDTION OF THE POWER FOLDING MIRRIORS GLASS SHAKES, FLUTTERS AT NORMAL DRIVING CONDITIONS. |
| PIT5485A | 2016-11-03. Service bulletin. ELECTRICAL SYSTEM; EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN, IF UNABLE TO PLACE AN ONSTAR CALL IN THE IGNITION ON MODE AFTER THE ONSTAR CANADA UPGRADE TO CONTACT THE GM TECHNICAL ASSISTANCE CENTER ONSTAR GROUP FOR FURTHER ASSISTANCE. |
| PIT5485B | 2016-11-03. Service bulletin. ELECTRICAL SYSTEM; EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN IF UNABLE TO PLACE AN ONSTAR CALL IN THE IGNITION ON MODE AFTER THE ONSTAR CANADA UPGRADE, TO CONTACT THE GM TECHNICAL ASSISTANCE CENTER ONSTAR GROUP FOR FURTHER ASSISTANCE. |
| PIT5389A | 2016-11-03. Service bulletin. EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN ON THE STEPS FOR DIAGNOSING THE CONCERN. THE VEHICLE MAY BE UNABLE TO CONNECT TO ONSTAR USING THE WHITE, BLUE OR RED ONSTAR BUTTONS. |
| PIC5374D | 2016-10-25. Service bulletin. EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN ON THE STEPS TO DIAGNOSE AND REPAIR THE CONCERN OF RECEIVING FREQUENT "OFF ROUTE" MESSAGES WHILE FOLLOWING TURN BY TURN (TBT) ROUTE NAVIGATION. THE TECHNICIAN IS PROVIDED INSTRUCTIONS FOR RESETTING THE VEHICLE COMMUNICATION INTERFACE MODULE FOR THIS CONCERN. |
| PIC5260A | 2016-10-25. Service bulletin. VISIBILITY; EQUIPMENT. THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN THE STEPS ON DIAGNOSING THE CONCERN. VEHICLE'S SUNROOF OPERATION INTERMITTENT, BIND, NOISE, AUTO-REVERSE, AND/OR WATER LEAKS. |
| PIC5088F | 2016-10-25. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN ON THE STEPS TO DIAGNOSE AND REPAIR THE CONCERN. THE VEHICLE'S XM RADIO ONLY HAS XM PREVEIW CHANNELS. |
| PIC5050A | 2016-10-25. Service bulletin. EQUIPMENT:ELECTRICAL. THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN THE STEPS ON REPAIRING THE CONCERN. A CUSTOMER MAY IDENTIFY A CONCERN OF UNABLE TO REACTIVATE A VEHICLE'S ONSTAR THAT HAS BEEN PREVIOUSLY DISABLED BY ONSTAR. DEALER IS TO CALL GENERAL MOTORS TECHNICAL ASSISTANCE CENTER FOR FURTHER ASSISTANCE IF THE CONCERN IS STILL PRESENT. |
| PIC4935E | 2016-10-25. Service bulletin. ELECTRICAL SYSTEM. THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO HELP THE DEALERSHIP TECHNICIANS PERFORM A PARASITIC DRAIN TEST FOR THE ONSTAR MODULE. WHEN PERFORMING BATTERY PARASITIC DRAIN TEST, THERE MAY BE SOME CONFUSION AS TO WHAT THE NORMAL POWER CONSUMPTION READING SHOULD BE FROM THE ONSTAR SYSTEM. |
| PIC4707E | 2016-10-25. Service bulletin. EQUIPMENT:ELECTRICAL. THIS PRELIMINARY INFORMATION COMMUNICATION ADVISES THE TECHNICIAN TO DIAGNOSE THE CONCERN AND THE STEPS TO REPAIR THE CONCERN. THE VEHICLE'S XM TRAVEL LINK MAY BE INOPERTIVE. |
| PIT5074J | 2016-10-21. Service bulletin. ELECTRICAL SYSTEM. THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT THE USE OF J-35616-64B TERMINAL TEST PROBE, REPLACEMENT TERMINALS, AND TERMINATED LEADS. THE J-35616-64B IS THE LATEST TEST PROBE RELEASED FOR CHECKING TENSION OR PROBING THE .64 SERIES TERMINALS. THE TEST PROBE TERMINAL HAS BEEN RELEASED IN THE TERMINAL REPAIR KIT (J-38125-620H) LOCATED IN LEAR TRAY 7 PART NUMBER 963716-2. THERE ARE 5 TERMINATED LEADS IN A PACKAGE PART NUMBER IS 13505346, WHICH CAN BE ORDERED THROUGH YOUR NORMAL GENERAL MOTORS CUSTOMER CARE AND AFTERSALES PARTS CHANNEL |
| PIP4786C | 2016-10-20. Service bulletin. ENGINE AND ENGINE COOLING. THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT VEHICLES THAT MAY HAVE LOW OIL PRESSURE MESSAGE. TECHNICIAN MAY ALSO FIND A DIAGNOSTIC TROUBLE CODE P0521 IN THE ENGINE CONTROL MODULE. TECHNICIAN SHOULD FOLLOW ALL PUBLISHED SERVICE INFORMATION DIAGNOSIS. WHEN USING A SCAN TOOL IF THE OIL PRESSURE IS LOW BUT THE OIL PRESSURE AT THE OIL FILTER HOUSING IS CORRECT, TECHNICIAN SHOULD INSPECT THE VALVE LIFTER OIL FILTER FOR DEBRIS/SLUDGE THAT COULD BE RESTRICTING OIL FLOW TO THE OIL PRESSURE SENSOR. TECHNICIAN SHOULD REMOVE THE VALVE LIFTER OIL FILTER AND CLEAN IT. IF THE VALVE LIFTER OIL FILTER CANNOT BE CLEANED REPLACE IT. |
| PI1394A | 2016-10-19. Service bulletin. ENGINE. THIS INFORMATIONAL BULLETIN PROVIDES ADDITIONAL INFORMATION ON HOW TO INSTALL PISTONS AND SUGGEST WHAT TOOLS TO USE. |
| 030604017I | 2016-10-18. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:DIESEL. THIS INFORMATIONAL BULLETIN EXPLAINS THE USE OF DIESEL FUEL ADDITIVES IN AN ENGINE, ARE NOT REQUIRED UNLESS THE CUSTOMER DESIRES ADDITIVES TO PREVENT FUEL CONCERNS DEPENDING ON FUEL OR TEMPERATURE RELATED CONDITIONS. |
| 030603004R | 2016-10-18. Service bulletin. ENGINE; ELECTRICAL SYSTEM:12V/24V/48V BATTERY. THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION ON HOW TO TEST A BATTERY AND WHAT IS NEEDED TO WARRANTY A BATTERY. |
| 000601026I | 2016-10-18. Service bulletin. ENGINE. THIS INFORMATIONAL BULLETINS PROVIDES INFORMATION ON THE INTAKE MANIFOLD INSPECTION/REPLACEMENT AFTER SERVERE INTERNAL ENGINE DAMAGE. |
| 000601012F | 2016-10-18. Service bulletin. ENGINE. THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION TO GM DEALERS ON THE CORRECT CLEANING METHODS WHEN CLEANING ENGINE GASKET SEALING SURFACES. |
| 16NA260 | 2016-10-17. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO REPROGRAM THE MEDIA DISC PLAYER WITH THE LATEST CALIBRATIONS TO CORRECT A CONDITION OF THE REAR ENTERTAINMENT SYSTEM NOT OPERATING AS INTENDED IN COLDER AMBIENT TEMPERATURE AREAS DUE TO CALIBRATION CONCERNS. |
| 16NA241 | 2016-10-14. Service bulletin. ELECTRICAL SYSTEM. THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO CHECK THE CYLINDERS FOR DAMAGED PISTONS AND DETERMINE IF THE USE OF AFTERMARKET CALIBRATIONS OR PERFORMANCE PARTS MAY BE THE CAUSE. |
| G-206857 | 2016-09-28. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. 14632 - SPECIAL COVERAGE (Q&A). ON DECEMBER 11, 2014, GENERAL MOTORS RELEASED SPECIAL COVERAGE ADJUSTMENT 14632. THE TOTAL NUMBER OF U.S. VEHICLES INVOLVED IS APPROXIMATELY 1.9 MILLION. IN ORDER TO ASSIST DEALERS WITH RESPONDING TO CUSTOMER INQUIRIES ABOUT THIS FIELD ACTION, ATTACHED IS A BRIEF Q&A DOCUMENT. PLEASE MAKE SURE THAT ALL EMPLOYEES WHO INTERACT WITH CUSTOMERS ARE FAMILIAR WITH THIS INFORMATION. CUSTOMER QUESTIONS THAT YOU ARE UNABLE TO ANSWER SHOULD BE REFERRED TO THE DEALER BUSINESS CENTER OR YOUR DISTRICT MANAGER - AFTERSALES. |
The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.