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Service bulletins for the 2006 Saturn Ion

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

739 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

By topic

Only bulletins with component: Fuel system are shown. Show all

Bulletins, newest first
09275B2024-02-12. Service bulletin. FUEL SYSTEM, GASOLINE. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace Fuel Pump Module
09275B2023-12-11. Service bulletin. FUEL SYSTEM, GASOLINE. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace Fuel Pump Module
12191A2023-12-04. Service bulletin. FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP; FUEL SYSTEM, GASOLINE. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace
121912023-12-04. Service bulletin. FUEL SYSTEM, GASOLINE; FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace Fuel Pump Module
PIP58562022-06-13. Service bulletin. FUEL SYSTEM, DIESEL. This Preliminary information communicates provides information to the technician on the use of R-99 or R-95 Renewable diesel fuel.
PIP4723F2022-02-14. Service bulletin. SERVICE BRAKES, HYDRAULIC; FUEL SYSTEM, GASOLINE. This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
RFI20210316_BK822021-04-19. Service bulletin. FUEL SYSTEM, GASOLINE. This SKU is a Fuel Line Kit. The customer communication requested return of unsold inventory to rework the end connections. If the end connecors are not fixed, the customer will be unable to install the product. This issue does not affect on-vehicle performance, only install.
RFI20210316_919-2021-04-19. Service bulletin. FUEL SYSTEM, GASOLINE. This SKU is a Fuel Line Kit. The customer communication requested return of unsold inventory to rework the end connections. If the end connecors are not fixed, the customer will be unable to install the product. This issue does not affect on-vehicle performance, only install.
PIP5163E2021-04-19. Service bulletin. FUEL SYSTEM, GASOLINE. This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blow by. Technician will need to inspect the engine for Cylinder damage or scoring, An out of round cylinder bore, Dirt intrusion, and Catalytic Converter failure.
PIP57252020-06-15. Service bulletin. FUEL SYSTEM, GASOLINE. This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing Coronavirus (COVID-19) pandemic has caused significant reductions in driving and fuel use. Due to the surplus of winter grade fuel sitting in storage (pipelines/stations) the EPA is waiving the fuel vapor requirement. This will extend the use of winter fuel into the summer months. The drivability concerns should not be single events but should be multiple occurrences associated with hot days.
16NA3832020-03-02. Service bulletin. EQUIPMENT ADAPTIVE/MOBILITY; EQUIPMENT; FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM. This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
PIP4723C2019-04-08. Service bulletin. EQUIPMENT; TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS; FUEL SYSTEM, GASOLINE; ELECTRICAL SYSTEM:SOFTWARE. This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
11-00-90-001B2018-06-04. Service bulletin. EQUIPMENT; FUEL SYSTEM, DIESEL; ENGINE AND ENGINE COOLING:ENGINE:DIESEL. This informational bulletin provides a revision 11-00-90-001A to add the 2014 model year. Also, a bullet was added to the dexos 2? section with information on the 2014 Cruze diesel.
05-06-04-035D2018-05-21. Service bulletin. FUEL SYSTEM, GASOLINE. This informational bulletin provides the technician with information on what E85 fuel may due to a non E85 vehicle.
16-NA-3832018-05-21. Service bulletin. EQUIPMENT; FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS. This informational bulletin advises of a new fuel injection kit used for decarbonizing the intake valves, and explains how toptier fuels should be used to reduce carbon build up.
PIP3333C2018-05-07. Service bulletin. FUEL SYSTEM, GASOLINE; ENGINE AND ENGINE COOLING. This Preliminary Information communication provides information to the technician about vehicles that have an intermittent engine misfire and a Service Engine Soon Malfunction Indicator Lamp. Technician may find Diagnostic Trouble Code P0300, P0301, and/or P0304. Technician will need to follow published Service Information diagnostics first. If the Service Information diagnostics do not isolate a cause for this concern, inspect the inside of the fuel rail and/or fuel tank for fuel contamination. f fuel contamination is present, refer to the "Fuel System Cleaning" procedure in Service Information. Dealer will need to advise the customer to only use fuel from high quality high volume Top Tier fuel stations.
05-00-89-072C2018-04-16. Service bulletin. FUEL SYSTEM, OTHER; FUEL SYSTEM, GASOLINE; FUEL SYSTEM, DIESEL. This informational bulletin provides information on how to save fuel and proper maintenance without using fuel or oil additives.
PIP53252018-01-22. Service bulletin. FUEL SYSTEM, GASOLINE. This Preliminary Information communication provides information to the technician to help determine if the vehicle is equipped with factory or aftermarket Compressed Natural Gas, Liquefied Petroleum Gas, or Bi-Fuel Systems. Technician will check for the Vehicle Emission Control Information Label. By using the engine Regular Production Option Code as well as the Vehicle Emission Control Information Label, technician can confirm the vehicle has a factory installed alternative fuel system or who the manufacturer is of the aftermarket fuel system.
GCUS-9-8872017-11-17. Service bulletin. FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. 14728B - Special Coverage (revised Warranty Transaction Section). Certain 2006 Chevrolet Cobalt, Pontiac Pursuit, Pontiac G4, and Saturn ION vehicles and certain 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles and certain 2008 Chevrolet Cobalt and Pontiac G5 vehicles may have a cracked fuel tank inlet control valve. Vehicles that have had a fuel-tank removal procedure are especially at risk for this condition, as the tank-removal process can damage the inlet control valve. This condition may cause fuel or fuel vapor to leak from the fuel tank. A vehicle with this condition may display an illuminated Service Engine Soon (SES) light, leak fuel onto the ground under the rear of the vehicle between the rear tires during or after fueling, or emit a strong fuel odor from the rear of the vehicle. Dealers are to replace the fuel tank and compatible fill pipe to correct the condition.
PIT4943D2017-08-15. Service bulletin. FUEL SYSTEM, GASOLINE; FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL. This Preliminary Information communication provides information to the technician about vehicles that have a Service Engine Soon Malfunction Indicator Lamp. Technician may find Diagnostic Trouble Code P0442. Technician will need to review Techlink article from May 2013 titled "Using the Evaporative Emissions System Tester" Technician will need to follow these steps to help diagnose the issue. First after the P0442 has been verified do not disturb any of the fuel system components. The technician now can use the scan tool to close the Evaporative Emissions System. If possible change the tank pressure sensor units from inch_H2O to milimeter_Hg for better resolution. Now the vehicle can be stared to monitor the tank pressure sensor output value for approximately two minutes. If the tank pressure sensor value does change, pressurize the fuel tank side of the purge solenoid with the GE 41413-A / J 41413-A and the necessary adaptors. Now add smoke and allow pressure to stabilize for 2 minutes. If smoke is allowed to pass through the purge solenoid, replace the purge solenoid. If the tank pressure sensor value does not change, then install CH-48096 adaptor between the purge line from the canister and the purge solenoid. With the Evaporative Emissions System closed, pressurize the system through the CH-48096 adaptor and allow the system to completely stabilize, by observing the Press / Vac Gauge for a minimum of 5 minutes. Now add smoke to the system with GE 41413-A / J 41413-A after system stabilization. Now inspect the purge solenoid, engine side, fuel cap, canister vent solenoid filter and any line quick connects. When the leak is unable to be located, test under a vacuum condition. his type of leak may be detected by using the scan tool Purge/Seal function to create a vacuum in the Evaporative Emissions System and then observe the FTP sensor parameter for vacuum decay.
PIP5163B2017-08-15. Service bulletin. EQUIPMENT ADAPTIVE/MOBILITY; FUEL SYSTEM, GASOLINE; ENGINE. This Preliminary Information communication provides information to the technician about engine block that have a possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blow by. Technician will need to inspect the engine for Cylinder damage or scoring, an out of round cylinder bore, Dirt intrusion, and Catalytic Converter failure.
G-1693282017-08-15. Service bulletin. ELECTRICAL SYSTEM; FUEL SYSTEM, GASOLINE. 12191A - Special Coverage (released in phases - this is release of final phase). Vehicles may have a condition in which the plastic supply or return port on the fuel pump module may crack. If either of these ports develop a crack, fuel will leak from the area. A fuel odor may be noticed while the vehicle is being driven or after it is parked. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected. If the condition occurs, dealers will replace the fuel pump module.
G-1638152017-08-15. Service bulletin. FUEL SYSTEM, GASOLINE. 09275B - Special Coverage (revised coverage limit). The plastic supply or return port on the modular reservoir assemby (MRA) may crack. If either of these ports develop a crack, fuel will leak from the area. A fuel odor may be noticed while the vehicle is being driven or after it is parked. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected. If the condition occurs, dealers are to replae the fuel pump module.
G-1592102017-08-15. Service bulletin. ELECTRICAL SYSTEM; FUEL SYSTEM, GASOLINE. 12191 - Special Coverage. The plastic supply or return port on the fuel pump module may crack. If either of these ports develops a crack, fuel will leak from the area. The customer may notice a fuel odor while the vehicle is being driven or after it is parked. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected. If this condition occurs, dealers are to replace the fuel pump module.
05-06-04-035E2017-08-15. Service bulletin. FUEL SYSTEM, OTHER. This informational bulletin provides dealership personnel with information on flexible fuel vehicles (FFVs) and the usage of E85 fuel in GM vehicles.

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.