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Service bulletins for the 2004 Ford F-150

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

149 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
051922005-12-01. Service bulletin. VEHICLE SPEED CONTROL. ROUGH IDLE-5.4L 3V 4X2 SUPERCAB AND SUPERCREW. *TT
060120052005-10-11. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. LABEL PROGRAM 04L24-SUPPLEMENT#1-TIRE WARRANTY COVERAGE CHANGE. *SC
051312005-10-08. Service bulletin. SUSPENSION. SHUDDER/VIBRATION ON MODERATE TO HARD ACCELERATION. *SC
0506182005-10-07. Service bulletin. SUSPENSION:REAR. REAR AXLE NOISE REPAIR. *SC
04L242005-05-05. Service bulletin. TIRES. LABEL PROGRAM 04L24. TIRE WARRANTY COVERAGE CHANGE. *TT
055152005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ROUGH IDLE - 5.4L AND 4.6L ENGINES. *TT
05552005-05-05. Service bulletin. EQUIPMENT:ELECTRICAL. KEYLESS ENTRY KEYPAD INOPERATIVE. *TT
05542005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE. USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT
0426112005-05-05. Service bulletin. SERVICE BRAKES, HYDRAULIC. FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004. *TT
054172005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
184662005-05-05. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH
05432005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN. COOLING FAN CLUTCH NOISE - VEHICLES BUILT PRIOR TO 10/1/2004 - 5.4L AND 4.6L ENGINES. *TT
184492005-05-05. Service bulletin. ENGINE AND ENGINE COOLING. ENGINE VIBRATION DURING NETURAL RUN UP. *EH
183422005-05-05. Service bulletin. ENGINE AND ENGINE COOLING. TICKING NOISE FROM UPPER ENGINE. *EH
0415012005-04-29. Service bulletin. SERVICE BRAKES, HYDRAULIC. FRONT END SHUDDER/VIBRATION WHEN BRAKING - VEHICLES BUILT BEFORE 11/18/2004. *TT
042662005-04-29. Service bulletin. POWER TRAIN:DRIVELINE. A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP. *TT
0402052005-04-29. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY. MAGNESIUM ALLOW RADIATOR CORE SUPPORT - UNIQUE HANDLING AND REPAIR PROCEDURES - SERVICE TIPS. *TT
042582005-04-29. Service bulletin. POWER TRAIN:DRIVELINE. 1ST ORDER VIBRATION FROM THE DRIVELINE AT HIGHWAY SPEEDS. *TT
042572005-04-29. Service bulletin. STEERING. VEHICLE/STEERING WHEEL VIBRATION AT 50 MPH (80 KM/H) OR HIGHER - STEERING WHEEL NIBBLE AT 65 MPH (105 KM/H) OR HIGHER. *TT
042512005-04-29. Service bulletin. STRUCTURE:BODY. ALUMINUM CORROSION - SERVICE TIP. *TT
0424242005-04-29. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. CAMSHAFT AND LASH ADJUSTER DESIGN CHANGE ON A 5.4L 3V ENGINE. *TT
0424212005-04-28. Service bulletin. SEAT BELTS:FRONT:RETRACTOR. SAFETY BELT RETRACTION SPEED. *TT
062162005-04-28. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT
0421072005-04-28. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
041892005-04-28. Service bulletin. VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW. REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.