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Service bulletins for the 2003 Ford Expedition

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

152 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
169002003-09-08. Service bulletin. SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER. CLIMATE CONTROLLED (CC) SEAT MAY EXHIBIT PREMATURE SHUTDOWN OF THE CC SEAT WHEN IT IS IN HEAD MODE ON THE SECOND OR SUBSEQUENT HEAT CYCLES. *TT
168852003-09-08. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE. RAPID RATTLE, BUZZ, FLUTTER, OR GURGLE NOISE FROM THE MUFFLER. THIS CONDITION IS INTERMITTENT AND OCCURS MOST PREDOMINANTLY WHEN VEHICLE IS WARM, OR UNDER A LIGHT LOAD, BETWEEN 1500-2000 RPM. *TT
166422003-09-04. Service bulletin. SERVICE BRAKES, HYDRAULIC. BRAKE SHUDDER/VIBRATION. *TT
166062003-09-04. Service bulletin. STEERING:HYDRAULIC POWER ASSIST SYSTEM. POWER STEERING RETURN HOSE LEAK. *TT
167292003-07-29. Service bulletin. POWER TRAIN. TRANSMISSION FLUID LEAK BETWEEN THE RADIATOR TRANSMISSION OIL COOLER AND THE TRANSMISSION OIL COOLER FITTING (NOT THE COOLER LINE INTO THE FITTING), WHICH MAY RESULT IN A RESIDUE OF TRANSMISSION FLUID ON THE RADIATOR TANK AROUND THE TRANSMISSION OIL COOLER FITTING. *TT *JB
167262003-07-29. Service bulletin. POWER TRAIN. FLUID LEAKS FROM THE REAR HALFSHAFT SEAL. *TT *JB
167052003-07-28. Service bulletin. SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM. AIR SUSPENSION DIAGNOSIS. *TT *JB
166922003-07-28. Service bulletin. ELECTRICAL SYSTEM. GAUGES SWEEPING, POWER LOCKS CYCLING, HIGH TEMP/LOW OIL PRESSURE LIGHTS ILLUMINATING, ALARM SYSTEM ACTIVATING, RADIO/CD/DVD TURNING ON/OFF AND VARIOUS OTHER FUNCTIONS. *TT *JB
166832003-07-28. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. FALSE FAILURE OF THE VAPOR MANAGEMENT VALVE (VMV). *TT *JB
166752003-07-28. Service bulletin. VISIBILITY:REARVIEW MIRRORS/DEVICES. REVERSE TILT-DOWN MIRRORS NOT RETURNING TO THE PRE-REVERSE POSITION AFTER SHIFTING TO REVERSE AND THEN TO DRIVE. *TT *JB
03642003-07-23. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. FRONT AXLE GROAN OR HUM, AND/OR A SLIGHT VIBRATION WHEN OPERATED IN 2 HIGH MODE. *TT *JB
159402002-12-06. Service bulletin. EQUIPMENT:MECHANICAL:CARRIER/RACK. SUBJECT REGARDING ROOF RACK WIND NOISE. *TT
159382002-12-06. Service bulletin. EQUIPMENT. INFORMATION USED WHEN REPLACING THE DRIVERS SEAT MODULE. *TT
158092002-12-02. Service bulletin. EQUIPMENT. INFORMATION ON USING NSG DIAGNOSTIC CARD VERSION 20.1 AND SERVICE CARD VERSION 10.2 WHEN SERVICING. *TT
159512002-11-26. Service bulletin. UNKNOWN OR OTHER. THIS SERVICE REMINDER IS IN REFERENCE TO LIFT (JACKING) POINTS. *TT
160882002-11-07. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. SOME 4X2 VEHICLES MAY EXHIBIT A REAR AXLE WHINE AT 50 AND 62 MPH IN COAST OR DRIVE. *TT
160852002-11-07. Service bulletin. ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS. SERVICE TIPS ON ON CHECKING FUSES 32, 33 AND 34. *TT
160832002-11-07. Service bulletin. TIRES. SOME VEHICLES MAY EXHIBIT A CHECK TIRE PRESSURE OR A TIRE LOSING PRESSURE MESSAGE IN THE MESSAGE CENTER. *TT
160792002-11-07. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. SOME VEHICLES MAY EXHIBIT A NO-START CONDITION WITH NO FUEL PRESSURE PRESENT AND / OR FUEL PUMP CIRCUIT DIAGNOSTIC TROUBLE CODES P0231 OR P0232. *TT
160762002-11-07. Service bulletin. ELECTRICAL SYSTEM. DIAGNOSTICS PROVIDED FOR DIAGNOSTIC TROUBLE CODES C2777 / C2778 (SENSOR CLUSTER CAN BUS FAILURE / SENSOR CLUSTER POWER SUPPLY FAILURE). *TT
160752002-11-07. Service bulletin. ELECTRICAL SYSTEM. DIAGNOSTIC PROCEDURES FOR DIAGNOSTIC TROUBLE CODE C1991 (MODULE CALIBRATION FAILURE) OMITTED FROM THE WORSHOP MANUAL. *TT
160702002-11-07. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. SOME 4X4S MAY EXHIBIT A FRONT AXLE GROAN OR HUM, AND / OR A SLIGHT VIBRATION WHEN OPERATED IN 2 HIGH MODE. *TT
160472002-11-07. Service bulletin. ELECTRICAL SYSTEM. INTERACTIVE VEHICLE DYNBAMICS (IVD) DIAGNOSTIC TROUBLE CODE C1998. *TT
160362002-11-06. Service bulletin. SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES. SOME VEHICLES BUILT BEFORE MAY 20, 2002 MAY EXHIBIT A CLICK NOISE WHEN THE BRAKE PEDAL IS DEPRESSED OR RELEASED. *TT
160232002-11-06. Service bulletin. TIRES. SOME VEHICLES MAY EXHIBIT A FEATHERING OF THE TREAD EDGES ON NEW TIRES AS RECEIVED FROM THE FACTORY. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.