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Service bulletins for the 2004 Chevrolet Malibu

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

644 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Only bulletins with component: Engine are shown. Show all

Bulletins, newest first
PIC-54052011-06-06. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. GM: THE ENGINE WILL NOT START. THE ENGINE CRANKS AND SOUNDS LIKE IT'S GOING TO START BUT THEN STOPS CRANKING. *RM
SB-07-06-04-023A2010-02-17. Service bulletin. FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:FILLING/CHARGING; ENGINE AND ENGINE COOLING:ENGINE. CHEVROLET/SATURN: DIFFICULTY FILLING FUEL TANK, MIL/SES LIGHT ILLUMINATED DTC P0446 - EVAPORATIVE EMISSIONS (EVAP) VENT SYSTEM PERFORMANCE (INSPECT/CLEAN EVAP CANISTER VENT VALVE SOLENOID AND INSTALL SCREEN). *PE
SB-09-06-04-007A2009-11-10. Service bulletin. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM; ENGINE AND ENGINE COOLING:ENGINE. SATURN/PONTIAC/CHEVROLET: THE FUEL GAUGE DOES NOT RISE ABOVE THE 3/4 MARK AFTER A FILL UP OR THE FUEL GAUGE APPEARS STUCK. AN ILLUMINATION OF THE CHECK ENGINE LIGHT. ON RARE OCCASIONS, THE FUEL GAUGE DOES NOT READ THE CORRECT LEVEL WHICH MAY RESULT IN A NO START CONDITION DUE TO A LOW FUEL LEVEL. *PE
38592007-01-30. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. LOW OIL PRESSURE - INSPECT OIL FILTER FOR DAMAGE. *KB UPDATED 10/18/07. *NJ
0606040332007-01-24. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MALFUNCTION INDICATOR LAMP (MIL)/SERVICE ENGINE SOON (SES) LAMP ILLUMINATED WITH DTC P0171. *KB
0606010252007-01-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. L61 FRONT END WOBBLE OR VIBRATION ON ACCELERATION. (REFER TO SI PROCEDURE FOR POWERTRAIN MOUNT BALANCE-LOWER MOUNT). *KB
37862006-01-07. Service bulletin. ENGINE AND ENGINE COOLING. NO START AFTER ENGINE HARNESS REPLACEMENT (NON-ABS). *TT
7092005-12-15. Service bulletin. ENGINE AND ENGINE COOLING. OIL LIFE SYSTEM RESET PROCEDURES - CARS. GM TECH LINK. *TT
34332005-10-21. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. SERVICE ENGINE SOON (SES) LIGHT AND SEVERE ENGINE MISFIRE ON CYLINDERS 1 AND 4 OR CYLINDERS 2 AND 3. *TT UPDATED 08-15-07. *KB
3535A2005-10-20. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. CRANK NO START (LX9) ONLY. *SC
6102005-08-11. Service bulletin. ENGINE AND ENGINE COOLING. ENGINE IDLE FLARE WHEN THE CLUTCH IS DEPRESSED. ALSO LOW SPEED ENGINE DECEL STALL WHEN COMING TO A STOP. GM TECH LINK. *TT
08042005-04-30. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. OIL LIFE SYSTEM RESET PROCEDURES - CARS. *NM
3270A2005-04-21. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INTERMITTENT CRANK NO START, EXTENDED CRANK, SERVICE ENGINE SOON (SES) LIGHT, DIAGNOSTIC TROUBLE CODE (DTC) P0335 AND/OR DTC P0650. *TT
0506040042005-04-20. Service bulletin. ENGINE AND ENGINE COOLING. INFORMATION TO AVOID SETTING DIAGNOSTIC TROUBLE CODE P0442 LARGE EVAP LEAK WHEN HOISTING VEHICLE. *EH
081920042005-04-07. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INTERMITTENTLY STALL WHEN IDLING AFTER DRIVING WITH THE A/C ON. *TT
0406030102005-03-12. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. SEVERE HESITATION, DROP OF ENGINE RPM OR IDLE STALL (INSTALL JUMPER HARNESS) *TT *SC
0306010182005-02-12. Service bulletin. ENGINE AND ENGINE COOLING. NEW CYLINDER BORE LINER REPLACEMENT PROCEDURE. THIS SERVICE BULLETIN REPLACES 030601018A. *EH
0306010222005-01-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. GUIDELINES FOR CYLINDER BORE LINER/PISTON SLEEVE REPLACEMENT ON THE L4 ECOTEC ENGINE. *TT
040604066A2004-12-28. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. CLUNK/BANG FROM REAR OF VEHICLE. *TT
30082004-12-15. Service bulletin. ENGINE AND ENGINE COOLING. ENGINE CONTROL CONCERNS DUE TO INTERMITTENT POWER CONTROL MODULE CONNECTION LOSS. *EH
31482004-11-09. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. EXCESSIVE OIL CONSUMPTION ON THE 2.2L L61 ECOTEC ENGINE. *TT
30982004-11-04. Service bulletin. ENGINE AND ENGINE COOLING. INTERMITTENT STALL. *SC
30092004-08-23. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. EXCESSIVE OIL CONSUMPTION AND/OR BLACK/BLUE SMOKE FROM THE EXHAUST. *TT
30132004-08-23. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. UPDATE TO SERVICE BULLETIN NUMBER 03-06-01-013 COVERING THE ENGINE EXCHANGE PROGRAM FOR 2004 MODELS. *TT
013532004-07-16. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MISFIRE DUE TO INJECTOR FRETTING CORROSION. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.