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Service bulletins for the 2021 BMW 540i

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

167 on file from NHTSA, as of 2026-10-19.

By type

By component

Only bulletins with component: Engine are shown. Show all

Bulletins, newest first
B0103242026-05-18. Warranty extension. ENGINE. The EVAP systems purge (vent) valve limited warranty for defects in materials or workmanship has been extended to 15 years / 150,000 miles as determined from the original in-service date.
B1207212024-04-01. Service bulletin. ENGINE AND ENGINE COOLING. Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.
B1606232024-01-03. Service bulletin. FUEL SYSTEM, GASOLINE; ENGINE AND ENGINE COOLING. Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE
B1207212023-12-06. Service bulletin. ENGINE AND ENGINE COOLING. Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.
B0114232023-12-06. Service bulletin. ENGINE AND ENGINE COOLING. PRESSURE CONTROL VALVE (PCV) EXTENDED LTD WTY 15 YEARS/150,000 MILES
B2403232023-09-25. Service bulletin. ENGINE AND ENGINE COOLING; POWER TRAIN. ?A software error may cause an unwanted pressure pulsation in the transmission during a "Remote Engine Start."
SIB2604222023-05-22. Service bulletin. ENGINE. Engine Variants Updated.
B2604222023-05-01. Service bulletin. ENGINE AND ENGINE COOLING. There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower.
B2604222023-03-20. Service bulletin. ENGINE AND ENGINE COOLING; POWER TRAIN. There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating temperature.
B2604222023-01-30. Service bulletin. ENGINE AND ENGINE COOLING. There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32F (0C) or lower.
B1706172023-01-30. Service bulletin. ENGINE AND ENGINE COOLING. Coolant leaking from the engine compartment. Traces of coolant leaking from the expansion tank of the low temperature cooling system.
SIB0901212022-07-18. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM):SOFTWARE; ELECTRICAL SYSTEM:SOFTWARE. BMW offers a new special ISTA Installation made available for Roadside Assistance / Mobile Service technicians. The new ISTA Version is also able to be used in case of a Remote Software Upgrade (RSU) programming failure to get the customer car reprogrammed on site. In case of a Remote Software Upgrade failure, the engine start is prevented for safety reasons until the vehicle is programmed correctly. Most of the errors occur when only one control unit fails to program correctly.
B1105212022-05-31. Service bulletin. FUEL SYSTEM, GASOLINE; ENGINE AND ENGINE COOLING. The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B1105212022-02-22. Service bulletin. ENGINE AND ENGINE COOLING; FUEL SYSTEM, GASOLINE. The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B6624192022-01-24. Service bulletin. ELECTRICAL SYSTEM; ENGINE; STEERING. Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B1210212021-12-27. Service bulletin. ELECTRICAL SYSTEM; ENGINE. The customer complains that under moderate throttle application or on deceleration after throttle application, a Malfunction Indicator Lamp (MIL) is displayed in the instrument cluster.
B6114212021-12-20. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:PRESSURE/TEMPERATURE SENSOR. The BMW Gesture Control function may fail permanently as a result of high temperature fluctuations.
SIB 62 03 212021-10-25. Service bulletin. ELECTRICAL SYSTEM:SOFTWARE; ENGINE AND ENGINE COOLING. When the vehicle is operated in Sport Mode, the engine speed is no longer displayed in the BMW Head-Up Display (HUD).
B6104212021-08-09. Service bulletin. ELECTRICAL SYSTEM:SOFTWARE; EQUIPMENT; ENGINE. The customer may complain of a check control message stating "Safe share detected" (CCM-ID 953). Check control message can be verified by checking key reader information or performing the Check control message history service function.
B5122192021-08-09. Service bulletin. EQUIPMENT; ENGINE; EQUIPMENT ADAPTIVE/MOBILITY. Upon visual inspection, the passenger side upper active air flaps are either stuck open or closed, and they will not move.
B1101202021-08-09. Service bulletin. EQUIPMENT; ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN. On rare occasions during an engine oil service, the BMW Original (Genuine) engine oil filter insert is either difficult to remove or breaks apart in the oil filter housing.
B1103212021-07-19. Service bulletin. EQUIPMENT; EQUIPMENT ADAPTIVE/MOBILITY; ENGINE. B58 ENGINE: ENGINE OIL FILTER REMOVAL PROCEDURE AND TOOLS . A. For the B58 engines, a BMW Oil Catch special tool for use in conjunction with removing the engine oilfilter insert is now available.
B1213182021-03-15. Service bulletin. ENGINE AND ENGINE COOLING. COMBUSTION CONTROL VALVE LIFT AT IDLE: The vehicle will run rough or hesitate when accelerating from a stationary position.
B6624192021-02-01. Service bulletin. ENGINE; EQUIPMENT; EQUIPMENT ADAPTIVE/MOBILITY; ELECTRICAL SYSTEM. REMOTE CONTROL IS NOT DETECTED: Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.