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Service bulletin M511616

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
TypeService bulletin
NHTSA id10245428
Published by NHTSA2023-12-06
Manufacturer's numberM511616
Manufacturer's date2023-11-02
NHTSA componentSTRUCTURE

NHTSA's summary

Cavity protection applied to underside of the hood is leaking out onto the wheel arch trim and grille.

The document

The document is the manufacturer's. This site does not hold it. NHTSA files a document at one of these two addresses; we have not asked NHTSA which.

Components

Body and frame

Vehicles listed
MINI CLUBMAN2012, 2013, 2014
MINI CLUBMAN2015
MINI CLUBMAN2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024
MINI COOPER2001
MINI COOPER2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
MINI COOPER2011 to 2024
MINI COUNTRYMAN2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Other bulletins for the same vehicles and component
M5104252025-10-16. Service bulletin. Front door power windows (left and/or right side) do not function. If the window(s) do operate, a grinding sound can be heard while opening and/or closing.
M5102242025-08-24. Service bulletin. While opening the door, a “groaning” sound is heard from the door brake. Doors open and close stiffly.
M5116162025-07-28. Service bulletin. Cavity protection applied to the underside of the hood is leaking out onto the wheel arch trim and grille.
M4101252025-04-29. Service bulletin. While driving on a smooth and/or uneven road, a “popping” sound is heard from the bottom of the C-pillar area. This can occur on one and/or both sides on the vehicle C-pillars.
M0106162025-03-03. Warranty extension. The Footwell Module (FRM) limited warranty for defects in materials and / or workmanship has been supplementarily increased to 15 years / 240,000 miles as determined from the original first in-service / delivery date.
M5104242025-01-01. Service bulletin. The tailgate will not latch when closed.
M6401162024-02-01. Service bulletin. Customer complains of a musty odor or damp front footwell carpet.
SIM6401162022-08-01. Service bulletin. Water Ingress In Footwell Area From A?C Condensate Drain
SIM5102162022-08-01. Service bulletin. Rear door is difficult to open and the cover strip may have come off due to cold temperatures.
SIM7201172022-07-05. Service bulletin. During low outdoor temperatures, with the doors and windows closed, a metallic whirring noise is detected in