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Service bulletin 9003215

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
TypeService bulletin
NHTSA id10223602
Published by NHTSA2022-10-17
Manufacturer's number9003215
Manufacturer's date2015-02-12
NHTSA componentENGINE AND ENGINE COOLING

NHTSA's summary

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

The document

The document is the manufacturer's. This site does not hold it. NHTSA files a document at one of these two addresses; we have not asked NHTSA which.

Components

Engine

Vehicles listed
CHRYSLER 3002003, 2004, 2005, 2006, 2007, 2008
CHRYSLER 300C2005, 2006, 2007, 2008
CHRYSLER 300M2003, 2004 (the catalog's model; the bulletin names a series or trim of it)
CHRYSLER 300S2005, 2006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
CHRYSLER ASPEN2006
CHRYSLER ASPEN2007, 2008
CHRYSLER CONCORDE2003, 2004
CHRYSLER CROSSFIRE2004, 2005, 2006, 2007, 2008
CHRYSLER CROSSFIRE CONVERTIBLE2005 (the catalog's model; the bulletin names a series or trim of it)
CHRYSLER CROSSFIRE ROADSTER2005, 2006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
CHRYSLER EAGLE VISION2004
CHRYSLER INTREPID2004
CHRYSLER LEBARON2003
CHRYSLER LHS2003 to 2004
CHRYSLER NEW YORKER2003 to 2004
CHRYSLER PACIFICA2003
CHRYSLER PACIFICA2004, 2005, 2006, 2007, 2008
CHRYSLER PT CRUISER2003, 2004, 2005, 2006, 2007, 2008
CHRYSLER SEBRING2003, 2004, 2005, 2006, 2007, 2008
CHRYSLER SRT82005 to 2008
CHRYSLER TOWN AND COUNTRY2003, 2004, 2005, 2006, 2007, 2008
CHRYSLER VOYAGER2003
CHRYSLER VOYAGER2004 to 2007
CHRYSLER VOYAGER2008
DODGE AVENGER2007, 2008
DODGE CALIBER2006, 2007, 2008
DODGE CARAVAN2003
DODGE CARAVAN2004
DODGE CARAVAN2005 to 2008
DODGE CARAVAN CARGO VAN2007
DODGE CHALLENGER2008
DODGE CHARGER2005
DODGE CHARGER2006, 2007, 2008
DODGE DAKOTA2003, 2004, 2005, 2006, 2007, 2008
DODGE DURANGO2003, 2004, 2005, 2006, 2007, 2008
DODGE GRAND CARAVAN2003
DODGE GRAND CARAVAN2004
DODGE GRAND CARAVAN2005 to 2008
DODGE INTREPID2003, 2004
DODGE JOURNEY2007 to 2008
DODGE MAGNUM2003
DODGE MAGNUM2005, 2006, 2007, 2008
DODGE NEON2003, 2004, 2005
DODGE NITRO2005
DODGE NITRO2007, 2008
DODGE RAM 15002003, 2004, 2005, 2006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM 25002003, 2004, 2005, 2006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM 35002003, 2004, 2005, 2006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM 45002006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM 55002006, 2007, 2008 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM QUAD CAB2003 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM SRT-102006 (the catalog's model; the bulletin names a series or trim of it)
DODGE RAM VAN2003
DODGE RAM WAGON2003
DODGE SPRINTER2003 to 2004
DODGE SPRINTER2007
DODGE SRT-42005
DODGE STRATUS2003, 2004, 2005, 2006
DODGE STRATUS2007
DODGE STRATUS COUPE2003, 2004, 2005 (the catalog's model; the bulletin names a series or trim of it)
DODGE VIPER2003, 2004, 2005, 2006
DODGE VIPER COUPE2006 (the catalog's model; the bulletin names a series or trim of it)
DODGE VIPER COUPE2007
DODGE VIPER COUPE2008 (the catalog's model; the bulletin names a series or trim of it)
DODGE VIPER ROADSTER2003, 2004, 2005, 2006 (the catalog's model; the bulletin names a series or trim of it)
DODGE VIPER ROADSTER2008 (the catalog's model; the bulletin names a series or trim of it)
EAGLE VISION2003
JEEP COMMANDER2005
JEEP COMMANDER2006, 2007, 2008
JEEP COMPASS2007, 2008
JEEP GRAND CHEROKEE2003, 2004, 2005, 2006, 2007, 2008
JEEP LAREDO2003
JEEP LAREDO2006
JEEP LIBERTY2003, 2004, 2005, 2006, 2007, 2008
JEEP PATRIOT2007, 2008
JEEP WRANGLER2003, 2004, 2005, 2006, 2007, 2008
JEEP WRANGLER SAHARA2007 (the catalog's model; the bulletin names a series or trim of it)
JEEP WRANGLER YJ2003 (the catalog's model; the bulletin names a series or trim of it)
RAM 35002007 to 2008
RAM 45002008
RAM 55002008
SPRINTER 25002003 to 2008
SPRINTER 35002003 to 2008
STERLING BULLET 45002008
STERLING BULLET 55002008

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Recalls for the same vehicles and component
08V6410002008-12-05. ENGINE AND ENGINE COOLING:ENGINE:DIESEL
20080422008-02-07. Engine
07V4730002007-10-10. ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
04V3370002004-07-08. ENGINE AND ENGINE COOLING
20030662003-03-17. Engine

A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.

Other bulletins for the same vehicles and component
90032152023-01-09. Service bulletin. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
05191925A2022-12-19. Service bulletin. Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~
683328102022-10-17. Service bulletin. Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m [21 ft. lbs.].
90028872022-10-17. Service bulletin. Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
90042072022-10-17. Service bulletin. AIR DAM, Front, With Actuator (Active Air Dam) Prior to replacing this part, please call FCA Redacted Content. If no response in 15 minutes, proceed with repair.
2303414REVA2022-09-26. Service bulletin. Cowl Trim Panel Fastener Water Leak This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition. The customer may describe a water accumulation condition on the vehicle floor front foot well area.
90043502022-09-26. Service bulletin. GEAR MOTOR, Transfer Case The gear motor assembly is shipped in AWD/2WD position. The transfer case needs to be positioned in AWD/2WD position to properly assemble gear motor to T-Case. Please reference Star Online publication S2121000003 for further details. Do not have the transfer case in in another position other than AWD/2WD and rotate the motor to align the bolt holes as this could result in damage to the gear motor.
18-022-132022-07-18. Service bulletin. Cummins 6.7L Turbo Diesel Common Diagnostic Process New 6.7L Cummins®Turbo Diesel Common Diagnostic Process is now available as part of the standard diagnostic process located in TechCONNECT>Service Info.
18-016-132022-07-18. Service bulletin. This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. This DTC is a two trip code and is matured if a significant difference exists between the PCM predicted and actual engine coolant temperature during engine warm-ups. The PCM calibration may improperly mature a P0128 DTC because the airflow across the coolant temperature sensor during colder ambient temperatures, 50° F (10° C) or below, causes the predicted coolant temperature to deviate from the actual coolant temperature.
R2118796A2021-05-03. Service bulletin. Valve Body. These may cause over drive cycling.