NHTSA recall 25V654000
A recall listed here may apply to a vehicle of this year, make and model. Only the manufacturer can say whether it applies to one vehicle: check the VIN with the official lookups.
| Published by | NHTSA (United States) |
|---|---|
| Campaign number | 25V654000 |
| Manufacturer's number | R10342 |
| Manufacturer | Volvo Car USA, LLC |
| Reported | 2025-09-30 |
| Owners notified | 2025-11-17 |
| Component | STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT |
| Units potentially affected | 1119 |
| Part numbers | 32296775 |
| Report | Quarterly report 3, for 2026 quarter 2 |
|---|---|
| Filed with NHTSA | 2026-07-28 |
| Vehicles in the campaign | 1119 |
| Reported remedied | 1024 (91%) |
| Reported unreachable | 3 |
| Reported removed | 0 |
These are the manufacturer's totals for the whole campaign at the end of 2026 quarter 2, as filed with NHTSA. They do not say whether one vehicle has been remedied: check the VIN with the official lookups. The reports are from data as of 2026-10-19.
What is wrong
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
What can happen
A tailgate that suddenly drops can hit a person, increasing the risk of injury.
The remedy
Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
| 2025 VOLVO EX90 | Built 2024-04-22 to 2025-02-17. |
|---|
A vehicle with no link is not in this site's catalog, which covers cars, multipurpose vehicles and trucks by model year. The campaign is from data as of 2026-10-19.
Bulletins for the same vehicles and component
| 37804.1.1 | 2026-06-08. Service bulletin. This is a TJ - Text only - If the customer experiences issues with the door window guide molding catching, and/or noise toward the quarter-glass during rear door opening. Ensure that the door fitting is OK and if the problem still remains, replace the door window guide molding, according to Vida |
|---|---|
| 37321.1.0 | 2026-04-07. Service bulletin. This is a TJ - 1 text Doc plus 1 PDF and 1 M4a attachment - If the vehicle has a symptom of a drone noise according to attached sound file "TJ_37321_1.m4a" when driving, follow advice under "Service". To prevent the noise from occurring, apply a foam piece with part number 32459450 on left and right side of the lidar cover panel according to attachment |
| S10305 | 2025-03-27. Service campaign. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10305 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that all four (4) door handles may not deploy enough when opening and there might be a clunking noise when the handle is closing. The corrective action is to adjust all four (4) door handles. S10305 affects 2,086 vehicles in the U.S and 198 in Canada. |
| 37245 | 2025-03-27. Service bulletin. This is a Technical Journal: Outer Door Handle, seal interference. Follow repair instructions. |
| 37145 | 2024-12-10. Service bulletin. This is a Technical Journal: Vehicle unresponsive. Do not perform a 12V reset until you have followed the steps in this Technical Journal in the correct order |
A bulletin is the manufacturer's note to its dealers. It is not part of this recall.