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Service bulletins for the 2002 Volvo S80

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

183 on file from NHTSA, as of 2026-10-19.

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Bulletins, newest first
SMB22-2062017-08-03. Service bulletin. ENGINE. All new Volvo engines leave the factory filled with Castrol EDGE Professional as an integral part of their delivery of high performance. Castrol EDGE Professional?s outstanding performance has made it the oil of choice for Volvo and is the only Volvo recommended engine oil.
SMB88-001A2017-08-03. Service bulletin. EQUIPMENT ADAPTIVE/MOBILITY; SEAT BELTS. Seat Belt Extender
TJ315432017-01-13. Service bulletin. ELECTRICAL SYSTEM:SOFTWARE. THIS IS A TECHNICAL JOURNAL: THIS JOURNAL IS A GUIDE FOR PERFORMING SOFTWARE DOWNLOADS. SERVICE: *SEE GUIDE UPDATED OCT. 12, 2016 FOR RELEVANT P5/SPA SOFTWARE DOWNLOAD INFORMATION: P5_SPA_SW_GUIDE.PDF SEE VIDA SOFTWARE TAB FOR ALL OTHER VEHICLES.THE ATTACHED CHECKLISTS CAN BE USED FOR RESTORING CUSTOMER SETTINGS, WHERE APPLICABLE.
SMB17-2017A2017-01-12. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL; EQUIPMENT. VOLVO CARS SERVICE AND PARTS BUSINESS SERVICE MANAGER BULLETIN TITLE : RETAIL CAR DELIVERY PROCESS ALL MY 2016 S60 , V60 , XC60 , XC70 AND S80 GROUP : NO:ISSUING DEPARTMENT : CAR MARKET : UNITED STATES AND CANADA 17 2016A SERVICE OPERATIONS REFERENCE BULLETINS :DATE: SMB 17 - 017,TJ 29233 ,TJ 20278 , WARRANTY ADMIN . MANUAL YEAR MONTH DAY SERVICE SERVICE WARRANTY 2015 05 12 MANAGER WRITER ADMINISTRATOR SERVICE PERSONNEL : READ AND INITIAL PAGE 1 OF 12 CLEANING WIPER BLADES – DO NOT CLEAN WIPER BLADES WITH A SOLVENT AND DO NOT REMOVE THE GRAPHITE PROTECTION . ONLY GENTLY CLEAN WIPER BLADES TO REMOVE ANY GRIT THAT MAY HAVE BUILT UP WHILE SITTING IN INVENTORY . NOTE : MINIMUM TECHNICIAN LEVEL REQUIRED TO PERFORM A PDS IS A VOLVO CERTIFIED MECHANIC LEVEL . NEW : VEHICLE SET - UP STEP , ACTIVATION OF SENSUS CONNECT WITH VOLVO ON CALL USING TJ 29233 NEW : VEHICLES PRODUCED AFTER WEEK 48 OF 2014 INCLUDE A KIT OF 20 WHEEL CAPS TO BE INSTALLED ON THE WHEEL BOLTS THIS BULLETIN CONTAINS INFORMATION ON THE FOLLOWING STEPS WHICH MAKE UP THE RETAIL CAR DELIVERY PROCESS .
SMB00-3542017-01-11. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. WARRANTY, CUSTOMER PAY AND/OR INTERNAL REPAIRS PERFORMED MUST BE VERIFIED BY A PUNCHED TIME FLAG ON THE BACK OF THE REPAIR ORDER HARD COPY. EACH REPAIR LINE MUST HAVE A SEPARATE AND IDENTIFIABLE TIME PUNCH FOR THE RESPECTIVE REPAIR FOR ALL REPAIR TYPES, I.E., WARRANTY, CUSTOMER PAY, AND INTERNAL.
SPJ30701201604192016-12-22. Service bulletin. ELECTRICAL SYSTEM:12V/24V/48V BATTERY. THIS IS A SERVICE PRODUCT JOURNAL : THE PREVIOUSLY REPORTED ISSUE WITH VIDA 2015 AND BATTERY TESTING HAS BEEN RESOLVED. VIDA 2015 BATTERY TESTING IS THE ONLY APPROVED METHOD FOR PRODUCING BATTERY TEST CODES. THE USE OF VIDA CLASSIC OR OTHER MEASURING TOOLS IS NOT CONSIDERED ACCEPTABLE WHEN SUBMITTING WARRANTY CLAIMS.
SMB-88-001A2011-10-24. Service bulletin. SEAT BELTS:FRONT. VOLVO: FOR OWNERS WHO REQUIRE FRONT SEAT BELT EXTENDERS WHICH ARE AVAILABLE. *PE
TJ-US167612011-06-07. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). VOLVO: THERE IS A SOFTWARE UPDATE. *RM UPDATED 4/11/2012. *KB UPDATED 4/13/12. *PE UPDATED 5/15/12. *PE UPDATED 6/4/12. *PE
TJ-11297-42011-06-06. Service bulletin. AIR BAGS. VOLVO: WITH VEHCILES THAT HAVE HIGH MILES THERE MAY BE AN AIR BAG LIGHT ON WITH TROUBLE CODES STORED. *RM
SB-23-1982010-04-16. Service bulletin. FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. VOLVO SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. FUEL PUMP EXTENDED WARRANTY. FOR ELIGIBLE VEHICLES THAT ARE BEYOND THE MANUFACTURER WARRANTY PERIOD, VOLVO WILL EXTEND WARRANTY COVERAGE ON THE FUEL PUMP FOR 10 YEARS OR 150,000 MILES, WHICHEVER COMES FIRST, FROM THE DATE THE VEHICLE WAS ORIGINALLY PLACED INTO SERVICE. CSC LETTER WAS REC'D. *PE
46-132008-04-17. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. 5 CYLINDER ANGLE GEAR LEAKAGE AND RESEALING. ON ALL WHEEL DRIVE MODELS. *NJ UPDATED 6/5/08. *NJ
23-312008-01-23. Service bulletin. FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. NEW FUEL PUMP FOR STARTING PROBLEMS WHEN PARKED DOWNHILL. *NJ UPDATED 6/5/08. *NJ
64172007-09-12. Service bulletin. STEERING:ELECTRIC POWER ASSIST SYSTEM. POWER STEERING FLUID LEAK AT RESERVOIR. *KB
72062005-09-27. Service bulletin. SUSPENSION:REAR. REAR SUSPENSION POPPING/SPRING NOISE. TO INCLUDE VOLVO XC90 1999-2000. *SC
32022005-09-27. Service bulletin. ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR. ALTERNATOR CHARGING PROBLEMS. *SC
40022005-09-13. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). TRANSMISSION CONTROL MODULE (TCM) UPGRADES AVAILABLE TO CORRECT COMPLAINTS/SYMPTOMS. *TT
8500362005-01-26. Service bulletin. SEATS. FRONT SEAT, MECHANICAL, ADJUSTING. PLAY/CLEARANCE/CLICKING AT THE LOWER MOUNTINGS FOR THE FRONT HEIGHT ADJUSTER. *TT
00402004-11-24. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. EXCHANGE UNIT RADIO/CD PLAYER HU-80X. SERVICE CAMPAIGN NO. 123B. *TT
00332004-11-24. Service bulletin. STRUCTURE. CENTER CONSOLE ARMREST; INSTALLING NEW BRACKETS FOR THE GAS STRUTS. *TT
00522004-05-05. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM. INSTALLING THE SEAL PLUG IN THE CYLINDER BLOCK. *MR
00512004-04-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. VVT SOLENOID, CLEANING. *MR
123A2004-02-21. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. FAULTY CALIBRATION DATA IN THE ENGINE CONTROL MODULE (ECM) MAY UNDER SOME CONDITIONS CAUSE THE EVAPORATIVE EMISSION (EVAP) DIAGNOSTIC SOFTWARE TO OPERATE INCOMPLETELY. SERVICE CAMPAIGN 123A. *TT
00132004-02-18. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL. EVAPORATIVE EMISSION (EVAP) SYSTEM SOFTWARE. SERVICE CAMPAIGN NO. 123A. *TT
7200062003-10-02. Service bulletin. WHEELS. RESONANCE SOUND (340 HZ) CAN OCCUR FROM THE WHEEL WHICH IS TRANSMITTED VIA THE SPRING STRUT. RUBBER SPRING SEATS (INSULATOR PLATES) HAVE BEEN DEVELOPED AS SERVICE SOLUTIONS. THIS SERVICE BULLETIN DESCRIBES HOW THESE INSULATING PLATES MUST BE INSTALLED. *TT
59102003-04-02. Service bulletin. ELECTRICAL SYSTEM. DIAGNOSTIC TROUBLE CODE (DTC) BODY CONTROL MODULE (BCM) 0103 WITH ELECTRONIC CONTROL MODULE (ECM) 9400. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.