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Service bulletins for the 2004 Volvo S60

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

182 on file from NHTSA, as of 2026-10-19.

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Bulletins, newest first
RTJ-166292009-09-25. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; ELECTRICAL SYSTEM:SOFTWARE. VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S. ALL MODELS FROM MODEL YEARS 2003-2008. DIAGNOSTIC MONITOR FOR THE EVAPORATIVE EMISSION SYSTEM SMALL LEAK, HAS USED A SOFTWARE FUNCTION THAT CALCULATES LEAKAGE BASED ON A PRESSURE INFERRED FROM THE CURRENT CONSUMED BY AN ELECTRIC PUMP THAT PUMPS AIR INTO THE FUEL TANK SYSTEM. *PE
RTJ-185132008-11-08. Service bulletin. STEERING:RACK AND PINION:PINION SHAFT; STEERING:RACK AND PINION:RACK. VOLVO: ANGLE GEAR LEAKAGE AND RESEALING FOR 5 CYLINDER AWD ONLY VEHICLES. OIL LEAKING/MOISTURE FROMTHE ANGLE GEAR HALVES CAN BE RESOLVED BY RESEALING THE HOUSEING AND REPLACING THE SEALS. *PE
28-2002008-10-02. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. VOLVO: EXTENDED WARRANTY FOR THE ENGINE MANAGEMENT SOFTWARE (EMS) ON SOME MODEL YEAR 2003-2008 MODELS. P 46 CSC LETTER WAS RECEIVED. *PE
28-2002008-10-02. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. VOLVO: EXTEND WARRANTY COVERAGE FOR THE ENGINE MANAGEMENT SOFTWARE (EMS) ON SOME MODEL YEAR 2003-2008 MODELS. P45 CSC LETTER WAS RECEIVED. *PE REF: 10026144 (P-46), 10026145 (P-54), 10026146 (P-55), 10026147 (P-76). UPDATED 6/10/09. *PE
23-322008-07-14. Service bulletin. FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. FUEL PUMP CONTROL MODULE REPLACEMENT. *NJ
46-132008-04-17. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. 5 CYLINDER ANGLE GEAR LEAKAGE AND RESEALING. ON ALL WHEEL DRIVE MODELS. *NJ UPDATED 6/5/08. *NJ
28-742007-09-12. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK. LEAKAGE DIAGNOSTIC FUNCTION IMPROVEMENTS TO REMEDY DTC'S. *KB UPDATED 1/22/08. *NJ UPDATED 4/7/08. *NJ
64212006-07-22. Service bulletin. STEERING. STEERING NOISE, YOKE ADJUSTMENT. KNOCKING, THUMPING, OR CLICKING NOISE MAY BE HEARD FROM THE STEERING. *TT
43492006-05-17. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. AW55 TRANSMISSION CONTROL MODULE DIAGNOSTIC TROUBLE CODE 010A, 010B, 010C SHIFT SOLENOID S5 SIGNAL LOW, HIGH OR MISSING. *AK
0062006-02-09. Service bulletin. TIRES. WINTER TIRE APPLICATIONS. *TT
0132006-02-09. Service bulletin. TIRES. VOLVO RECOMMENDED WINTER TIRES. *TT
85532006-01-11. Service bulletin. EQUIPMENT:APPLIANCE:AIR CONDITIONER. AIR CONDITIONING AFTERBLOW FUNCTION. *AK
72062005-09-27. Service bulletin. SUSPENSION:REAR. REAR SUSPENSION POPPING/SPRING NOISE. TO INCLUDE VOLVO XC90 1999-2000. *SC
60082005-09-27. Service bulletin. SUSPENSION:REAR. REAR CONTROL ARM BUSHING, IMPROVED STABILITY. UNDER CERTAIN CONDITIONS WHILE DRIVING ON CURVED ROADS OVER UNEVEN ROAD SURFACES A CUSTOMER MAY COMPLAIN ABOUT HANDLING PROPERTIES. *SC
210212005-09-27. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGNE MAY HAVE ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC
21212005-09-15. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MAY HAVE A ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC
31062005-09-13. Service bulletin. ELECTRICAL SYSTEM:12V/24V/48V BATTERY. BATTERY MOUNTING AND POSITIVE TERMINAL PROTECTION. *TT
40022005-09-13. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). TRANSMISSION CONTROL MODULE (TCM) UPGRADES AVAILABLE TO CORRECT COMPLAINTS/SYMPTOMS. *TT
64202005-08-31. Service bulletin. STEERING:ELECTRIC POWER ASSIST SYSTEM. ZF POWER STEERING DIAGNOSTICS ON VEHICLES EQUIPPED (ECPS) ELECTRONICALLY CONTROLLED POWER STEERING. *TT
36382005-08-31. Service bulletin. EQUIPMENT:ELECTRICAL. RAIN SENSOR FUNCTION. *TT
28502005-08-31. Service bulletin. ELECTRICAL SYSTEM. MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED AND NO DIAGNOSTIC TROUBLE CODE (DTC), OR ECM (ENGINE CONTROL MODULE) 140A. *TT
43472005-08-31. Service bulletin. POWER TRAIN:MANUAL TRANSMISSION. DIFFICULT TO ENGAGE 1ST AND/OR REVERSE GEAR. *TT
080120042005-05-04. Service bulletin. ENGINE AND ENGINE COOLING. VACUUM HOSE ROUTING LABEL. *EH
8500362005-01-26. Service bulletin. SEATS. FRONT SEAT, MECHANICAL, ADJUSTING. PLAY/CLEARANCE/CLICKING AT THE LOWER MOUNTINGS FOR THE FRONT HEIGHT ADJUSTER. *TT
43422004-11-24. Service bulletin. POWER TRAIN. TCM SW UPGRADE, 2-3 UPSHIFT FLARE. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.