# Recalls that may apply to the 2004 Volvo S40 A recall listed here may apply to a vehicle of this year, make and model. Only the manufacturer can say whether it applies to one vehicle: check the VIN with the official lookups. ## United States (NHTSA), as of 2026-10-19 - [10V566000](/recalls/nhtsa/10V566000.md), 2010-11-08: EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM\(GLOBAL POSITIONING SYSTEM\). VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM \(GPS\) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT. - [08V033000](/recalls/nhtsa/08V033000.md), 2008-01-28: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG\-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY\-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE \(PEM\) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE. Built 2002\-11\-18 to 2005\-08\-22. - [06V137000](/recalls/nhtsa/06V137000.md), 2006-04-24: FUEL SYSTEM, GASOLINE. ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED. Built 2002\-12\-06 to 2005\-06\-15. - [04V493000](/recalls/nhtsa/04V493000.md), 2004-10-14: SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS. ON CERTAIN PASSENGER VEHICLES, THE NON\-RETURN VALVE MAY CRACK DUE TO A POOR WELD CAUSING A VACUUM LEAK. Built 2003\-09\-17 to 2003\-11\-25. - [03V424000](/recalls/nhtsa/03V424000.md), 2003-10-24: FUEL SYSTEM, GASOLINE. ON CERTAIN SEDANS AND STATION WAGONS, THERE MAY BE A FUEL LEAK FROM THE FUEL RAIL DUE TO INADEQUATE WELDING. Built 2002\-05\-07 to 2003\-05\-05. - [03V284000](/recalls/nhtsa/03V284000.md), 2003-08-01: EQUIPMENT:OTHER:LABELS. CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT. Built 2003\-01\-30 to 2003\-07\-04. ## Canada (Transport Canada), as of 2026-10-19 - [2010396](/recalls/tc/2010396.md), 2010-11-08: Accessories. On certain vehicles, there is a possibility of overheating issues of batteries in the Garmin nüvi® 760 when certain batteries manufactured within a limited date code range are used in certain Garmin nüvi® 760 models with a specific printed circuit board \(PCB\) design. The interaction of these factors can, in some circumstances, increase the possibility of overheating, which may lead to a fire. Correction: Dealers will direct customers who have an affected unit to the Garmin Web site, which explains how to verify if their units are involved and includes procedures to follow for product exchange. - [2008023](/recalls/tc/2008023.md), 2008-01-28: Fuel System. On certain vehicles, insufficient sealing of the Fuel Pump Electronic Module may lead to water ingress corrosion, possibly causing the unit to fail. This may result in increased, decreased, or loss of fuel pressure. Engine stalling would result in lost propulsion which, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash. Correction: Dealers will replace and relocate the Fuel Pump Electronic Module. - [2006066](/recalls/tc/2006066.md), 2006-03-27: Seats And Restraints. Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly. The label indicates that the booster cushion can be used for children weighing between 15 and 36 kg \(33 and 80 lb\). CMVSS 213 states that the minimum weight for use must be 18 kg \(40 lb\). Should an underweight child be placed in the booster cushion and the vehicle is involved in a crash, the child may have a greater risk of injury. Correction: Volvo Canada will send a letter to owners explaining this problem and will supply updated weight limit decal to be applied to each side window. - [2004370](/recalls/tc/2004370.md), 2004-10-12: Brakes. On certain vehicles, the vacuum valve and hose assembly at the brake booster could develop a vacuum leak due to an incorrect welding process during assembly. A vacuum leak at the brake booster would affect the performance of the power\-assisted brakes. More brake pedal force may be required to stop the vehicle. Correction: Dealers will inspect and, if necessary, replace the vacuum hose assembly. - [2003261](/recalls/tc/2003261.md), 2003-10-27: Fuel System. On certain vehicles, improper welding of the end cover that secures the service nipple to the fuel rail may eventually cause a fuel leak. A fuel leak in the presence of an ignition source could create the risk of a vehicle fire and possible injury or death. Correction: Dealer will install a V\-clamp securing device to the fuel rail. - [2003226](/recalls/tc/2003226.md), 2003-09-12: Other. Certain vehicles do not comply with CMVSS 210.2. The symbol indicating the presence of a lower universal anchorage system, and a reproduction of this symbol were omitted from the owner's manual. Correction: The corrected owner's manual page will be mailed to owners. ## Check a VIN - [NHTSA recall lookup by VIN, United States](https://www.nhtsa.gov/recalls) - [Transport Canada recall search, Canada](https://wwwapps.tc.gc.ca/Saf-Sec-Sur/7/VRDB-BDRV/search-recherche/menu.aspx?lang=eng) Contains information licensed under the Open Government Licence – Canada. 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