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Service bulletins for the 2004 Volvo S40

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

239 on file from NHTSA, as of 2026-10-19.

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By component

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Bulletins, newest first
83-442008-06-04. Service bulletin. STRUCTURE:BODY:DOOR. COLD WEATHER: DOOR HARD TO CLOSE - MAY BECOME FROZEN. *NJ
35-152008-05-31. Service bulletin. EXTERIOR LIGHTING:HEADLIGHTS. HEADLAMP CONDENSATION - SEAL TEST. *NJ UPDATED 07/11/2008. *PE
1912008-03-05. Service bulletin. UNKNOWN OR OTHER. PUMP ELECTRONIC MODULE (PEM) EXTENDED WARRANTY. *NJ
28-742007-09-12. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK. LEAKAGE DIAGNOSTIC FUNCTION IMPROVEMENTS TO REMEDY DTC'S. *KB UPDATED 1/22/08. *NJ UPDATED 4/7/08. *NJ
88422007-08-09. Service bulletin. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE. OCCUPANT WEIGHT SENSOR (OWS) SPARE PART FOR DTC SRS-0015. *KB
37402007-08-09. Service bulletin. ELECTRICAL SYSTEM. INTERMITTENT ELECTRICAL DOOR FUNCTIONS. *KB UPDATED ON 12/7/07. *NJ
36582007-08-02. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. IMMOBILIZER WARNING LAMP LIT OR FLASHING, IMMO-DTC 321. *KB
28722007-08-02. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. DTC ECM - 130A MASS AIR FLOW SENSOR, FAULTY SIGNAL, DTC ECM - 250A LONG TERM FUEL TRIM, LOWER LIMIT, IN LIMITED ADAPTATION AREAS. *KB
1602007-03-22. Service bulletin. UNKNOWN OR OTHER. SERVICE CAMPAIGN. REPLACING SUBWOOFER CABLE HARNESS. *KB
88452007-03-22. Service bulletin. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE. PASSENGER AIRBAG OFF INDICATION WITH BELTED ADULT PASSENGER. *KB
88442007-02-22. Service bulletin. UNKNOWN OR OTHER. OCCUPANT WEIGHT SENSOR (OWS) INSTALLATION. *KB
23262006-12-22. Service bulletin. FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. REPLACING AND RELOCATING THE FUEL PUMP CONTROL MODULE. *KB
551592006-09-28. Service bulletin. PARKING BRAKE. PARKING BRAKE OWNER'S MANUAL SUPPLEMENT/ADJUSTMENT. VOLVO. *KB
59132006-08-22. Service bulletin. SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE. FOLLOW THE COMPLETE DIAGNOSTIC FAULT-TRACING PATH OUTLINED IN VIDA WHEN REPAIRING DIAGNOSTIC TROUBLE CODES (DTC'S) RELATED TO THE BRAKE CONTROL SYSTEM. *TT
64222006-07-22. Service bulletin. STEERING:HYDRAULIC POWER ASSIST SYSTEM. POWER STEERING PUMP AND HARNESS REPLACEMENT.
43492006-05-17. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. AW55 TRANSMISSION CONTROL MODULE DIAGNOSTIC TROUBLE CODE 010A, 010B, 010C SHIFT SOLENOID S5 SIGNAL LOW, HIGH OR MISSING. *AK
25232006-03-14. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER. INSTALLATION AND REMOVAL OF CRANKCASE BREATHER CHECK VALVE. *TT
0062006-02-09. Service bulletin. TIRES. WINTER TIRE APPLICATIONS. *TT
0132006-02-09. Service bulletin. TIRES. VOLVO RECOMMENDED WINTER TIRES. *TT
51082006-01-14. Service bulletin. SERVICE BRAKES, HYDRAULIC. 16 INCH FRONT BRAKES, SQUEALING NOISE. NEW FRONT BRAKE PAD AND A LARGER BRAKE CALIPER RETAINER HAVE BEEN INTRODUCED IN PRODUCTION FOR VEHICLES WITH 16 INCH BRAKES. *TT
37332006-01-10. Service bulletin. STEERING. ADAPTIVE STEERING COLUMN IGNITER CONNECTOR UNLOCK INSTRUCTION. *JB
37147A2005-09-28. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. SERVICE CAMPAIGN 147A INSPECTING AND GREASING A-PILLAR CABLE HARNESS CONNECTOR. VOLVO V50 2004 *SC
32032005-09-28. Service bulletin. ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR. ALTERNATOR; NOISY. TO INCLUDE VOLVO V50 2004 *SC
001192005-09-27. Service bulletin. TIRES. REPLACEMENT AND DISPOSAL OF PIRELLI TIRES. *TT
38142005-09-27. Service bulletin. ELECTRICAL SYSTEM. DRIVER INFORMATION MODULE DIM REPLACING PROCEDURE. DUE TO AN UNCLEAR PROCEDURE, DAMAGE MAY OCCUR TO DRIVER INFORMATION MODULE (DIM) IF IT NEEDS TO BE REPLACED. TO INCLUDE VOLVO V50 2004. *SC

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.