Service bulletins for the 2025 Volvo EX40
A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.
71 on file from NHTSA, as of 2026-10-19.
By type
By component
By trouble code
| 37342.2.3 | 2026-08-18. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: iCUP IHU - Text plus 1 PDF Prior Approval. In most cases, the IHU does not need to be replaced -In many cases the Infotainment Head Unit (IHU) does not need to be replaced and can be retained by following the fault tracing in VIDA. |
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| 33031.6.0 | 2026-06-08. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: Text plus 1 .jpg attachment - If remote control key is not detected by the car and shows message in DIM "Car key not found" or if functions such as lock/unlock are not working, please follow advice for detecting key |
| 34521.11.1 | 2026-06-08. Service bulletin. EXTERIOR LIGHTING. This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp |
| 35526.1.8 | 2026-05-14. Service bulletin. ENGINE. This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required. |
| 37514.6.0 | 2026-05-14. Service bulletin. UNKNOWN OR OTHER. This is a TJ. Text only no attachments - If a customer complains it is not possible to download third-party apps (only ICUP MY2026 cars affected) follow advice under "Service". Workaround is to perform a "IHU factory reset". analysis will now continue to find the root cause and provide a better improvement. |
| 37809.1.1 | 2026-05-14. Service bulletin. UNKNOWN OR OTHER. This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Current items under prior approval are listed in the "Service" section |
| 34521.10.0 | 2026-04-07. Service bulletin. EXTERIOR LIGHTING. This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp |
| 37438.4.0 | 2026-04-07. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal - text plus 1 jpg : iCUP IHU - If, during a Software Download (SWDL) at the workshop, connected to VIDA, the CSD (Center Stack Display) turns black and the IHU (Infotainment Head Unit) becomes stuck in programming mode or is unresponsive, follow the advice under "Service". Follow the recommended procedure depending on the MY (Model Year) of the vehicle |
| 37480.2.0 | 2026-04-07. Service bulletin. UNKNOWN OR OTHER. This is a Tech Journal - Text plus 1 jpeg--- This Technical Journal is rewritten in its entirety. When the vehicle has 5.0.X software installed, it includes the new Volvo Car UX for both Centre Display and the Driver Display, see attachment TJ_37480_1.jpg. After installing the update, follow advice under "Service". |
| 37376.3.0 | 2026-04-07. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: Propulsion Message with DTC BECM P0A9500 and/or P0E2F00. Check the following parameters below. Utilize the High-voltage system overview to make sure that the contactors are closed while performing this check. |
| 37474 | 2026-03-02. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: DC Charging Power Limited to 150 kW. Vehicles equipped with the large HBAT27 (82?kWh) battery are capable of DC charging at up to 205?kW, provided certain conditions are met—such as a low State of Charge (<20% SoC) and active battery preconditioning (by selecting a DC charger in Google Maps at least 20 minutes before arrival). |
| 34521 | 2026-01-07. Service bulletin. EXTERIOR LIGHTING. This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp |
| 37083 | 2026-01-07. Service bulletin. ENGINE. This is a Technical Journal: Text plus 1 MO4 - Not possible to go to Drive mode after ERS start. Download software. |
| 19245 | 2026-01-07. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal. Vehicle type and platform identification. |
| 37376 | 2025-11-17. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: Propulsion Message with DTC BECM P0A9500 and/or P0E2F00. Perform a "High-voltage system overview" read out. If the BECM "voltage after fuse" values (front and rear) are greater than the high voltage battery, the BECM needs to be replaced. |
| 37438 | 2025-10-02. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: iCUP IHU - Software Download failure. Follow the recommended procedure depending on the MY (Model Year) of the vehicle |
| 37480 | 2025-10-02. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal IHU 4.2 - Spare part replacement and Volvo Car UX - If the replaced IHU includes the new upgraded Volvo Car UX (one HMI) software for the Center Display, please inform the customer about the change prior to the vehicle leaving the workshop. Note: The Driver Display (DIM) UX will remain unchanged until a future software update. |
| 37474 | 2025-09-05. Service bulletin. ELECTRICAL SYSTEM. This is a Technical Journal: DC Charging Power Limited to 150 kW. Vehicles equipped with the large HBAT27 (82?kWh) battery are capable of DC charging at up to 205?kW, provided certain conditions are met—such as a low State of Charge (<20% SoC) and active battery preconditioning (by selecting a DC charger in Google Maps at least 20 minutes before arrival). |
| 37224 | 2025-09-05. Service bulletin. UNKNOWN OR OTHER. This is a technical Journal - iCUP - Estimated Time of Arrival in DIM missing Issue is now resolved with latest SW in VIDA 3.4.4. |
| 37456 | 2025-09-05. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: Driving Journal issue, iCUP MY26. Ensure Data sharing in CSD is activated, and location services is toggled to "Always On" for the Driving Journal "In Car App" and Active Volvo ID. If the issues still exists, please create a "Support Not Needed" TIE Report for case building purposes. |
| 37440 | 2025-08-18. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: ICUP Critical Guidelines for Replacing IHU.After replacing the IHU with one of the part numbers listed above, follow the steps below: 1. Download IHU reload (select Yes for replaced HW). 2. Perform a Total Upgrade. 3. Manually order and download SP according to the list below |
| 36048 | 2025-08-18. Service bulletin. FORWARD COLLISION AVOIDANCE: WARNINGS. This is a Technical Journal: Alleged issues with Intellisafe functionality. Please inform the car user of Intellisafe functionality and limitations in case of alleged issues with Intellisafe. The owner's manual is a good source of information together with films in the owner's manual in the car center screen about Intellisafe |
| S10318 | 2025-08-18. Service campaign. UNKNOWN OR OTHER. Volvo Cars USA LLC and Volvo Cars Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Campaign S10318 – Decal Charge Lid on certain model year 2021 -2026 XC40, EX40, EC40 and C40 Battery Electric (BEV) vehicles. Volvo Cars has expanded its public charging access around North America. To access, Volvo Cars is making the North American Charging Standard (NACS) adapter available to drivers of current fully electric Volvo Cars. Volvo only supports the usage of a Volvo approved adapter. To avoid misuse, Volvo Cars will affix a NACS adapter warning label inside the charging lid. S10318 affects 8,492 vehicles in the U.S. and 2,147 in Canada. |
| 37438 | 2025-08-18. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: iCUP IHU - Software Download failure. Follow the recommended procedure depending on the MY (Model Year) of the vehicle |
| 37342 | 2025-08-18. Service bulletin. UNKNOWN OR OTHER. This is a Technical Journal: iCUP IHU - Prior Approval. In most cases, the IHU does not need to be replaced |
The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.