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Service bulletins for the 2005 Saturn Relay

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

547 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
0503080132005-12-02. Service bulletin. SUSPENSION. REVISED FRONT SUSPENSION FASTENER TIGHTENING SPECIFICATIONS. *TT
055392005-11-10. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). PRODUCT EMISSION RECALL TO REPLACE THE POWERTRAIN/ENGINE CONTROL MODULE (PCM/ECM). THE POWERTRAIN/ENGINE CONTROL MODULE (PCM/ECM) MAY HAVE BEEN MANUFACTURED WITH DAMAGED INTERNAL IC CHIPS, WHICH MAY AFFECT THE FUEL PUMP CONTROL AND EGR OUTPUTS OF THE PCM; OR THE FUEL PUMP CONTROL AND VARIABLE NOZZLE TURBO CONTROL (VNTC) OUTPUTS OF THE DIESEL ECM. *TT
0503090082005-11-09. Service bulletin. SUSPENSION. REVISED CONTROL ARM BUSHING REPLACEMENT PROCEDURE. *TT
055482005-11-09. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE HARMONIC BALANCER NOT SEATED MAY CAUSE CRANKSHAFT KEY FAILURE. CRANKSHAFT KEY FAILURE WILL CAUSE DAMAGE TO THE SPROCKET AND TIMING GEARS, CYLINDER HEAD AND VALVES, PISTONS AND RESIDUAL INTERNAL ENGINE DAMAGE. *TT
0508540012005-11-09. Service bulletin. ELECTRICAL SYSTEM:HORN. HIGH EFFORT TO SOUND HORN, HORN ONLY SOUNDS WHEN CERTAIN SPOTS ARE PRESSED. *TT
0309500012005-11-09. Service bulletin. SEATS. CHILD COMFORT CLIP COMES OFF FROM SEAT. *TT
0509400012005-11-08. Service bulletin. SEAT BELTS:FRONT:RETRACTOR. AVOIDING 3RD ROW CENTER SEAT BELT RETRACTOR LOCK-UP. *TT
0506040522005-11-05. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INFORMATION ON INVERTED KNOCK SENSOR - DIAGNOSTIC TROUBLE CODE P0327 KNOCK SENSOR (KS) CIRCUIT BANK 1 OR DTC P0332 KNOCK SENSOR (KS) CIRCUIT BANK 2. *TT
0508640132005-11-04. Service bulletin. STRUCTURE:BODY:DOOR. POWER SLIDING DOOR BOUNCES WHEN IT STOPS, DOES NOT ACHIEVE FULL OPEN POSITION, DRIVER INFORMATION CENTER (DIC) MESSAGE DISPLAYED. *TT
0508640092005-11-03. Service bulletin. VISIBILITY. DOOR GLASS INOPERATIVE. *TT
32992005-10-31. Service bulletin. ELECTRICAL SYSTEM. STALL, NO CRANK, NO START AFTER USING THE WIPERS. *TT
37052005-10-29. Service bulletin. TIRES. VEHICLE PULLS HARD TO THE RIGHT ON SOME CROSSOVER U-VANS WITH CONTINENTAL TIRES. *TT
3332B2005-10-29. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). DIAGNOSTIC TROUBLE CODE P0404 EGR CONCERN. *TT
34482005-10-28. Service bulletin. ELECTRICAL SYSTEM. INSTRUMENT PANEL CLUSTER INOPERATIVE INTERMITTENTLY WITH POSSIBLE DIAGNOSTIC TROUBLE CODES. *TT
33372005-10-27. Service bulletin. ELECTRICAL SYSTEM. UNWANTED HEATED SEAT, AND OR THE REAR DEFROSTER/DEFOGGER SHUT OFF. *SC
33182005-10-27. Service bulletin. STRUCTURE:BODY:HATCHBACK/LIFTGATE. REAR LIFT GATE IS INOPERATIVE. *TT
33992005-10-21. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE CRANKS BUT WILL NOT START. *SC
36602005-10-21. Service bulletin. SEATS. SUPPLEMENT TO SIT-N-LIFT SEAT INSTALLATION INSTRUCTIONS. *TT
35322005-09-28. Service bulletin. STRUCTURE:BODY:DOOR. SERVICE VME - POWER SLIDING DOOR ADJUSTMENT PROCEDURE. *TT UPDATED. *KB UPDATED 11/23/09. *PE
36792005-09-21. Service bulletin. SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC. REAR DISC BRAKE DRAG OR CONTINUING TO HOLD. *TT
36772005-09-20. Service bulletin. AIR BAGS. AIRBAG ON LIGHT (AOL) INDICATOR LOOSE OR PUSHED IN. TO INCLUDE 2006 SATURN ION. *TT UPDATED 08-15-07. *KB
35002005-09-20. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. REPEAT FAILURES OF ALL-WHEEL DRIVE TRANSFER CASE AND/OR TRANSMISSION - UNABLE TO ATTAIN CORRECT TRANSFER CASE SELECTIVE WASHER MEASUREMENT. *TT
05548A2005-09-15. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. PROGRAM BULLETIN (CUSTOMER SATISFACTION PROGRAM)-ENGINE HARMONIC BALANCER NOT SEATED. *SC
0508490092005-05-17. Service bulletin. ELECTRICAL SYSTEM. EXCHANGE PROGRAM SATURN RELAY INSTRUMENT PANEL CLUSTER ORDERING PROCESS. *EH
0508440072005-05-17. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. EXCHANGE PROGRAM SATURN RELAY RADIO RECEIVER ORDERING PROCESS. *EH

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.