Service bulletins for the 2005 Saturn Relay
A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.
547 on file from NHTSA, as of 2026-10-19.
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By component
By trouble code
Only bulletins with component: Engine are shown. Show all
| PIP5029G | 2017-05-16. Service bulletin. ENGINE. THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT VEHICLES THAT HAVE A MALFUNCTION INDICATOR LAMP ON OR ENGINE MISFIRE, ROUGH IDLE, EXTENDED CRANK, OR CRANK NO START IN SOME CASES. TECHNICIAN WILL NEED TO PERFORM PUBLISHED SERVICE INFORMATION DIAGNOSTICS. IF TECHNICIAN FINDS CARBON, AN UPPER ENGINE AND VALVE CLEANING SHOULD BE PERFORMED. |
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| PIP4786C | 2016-10-20. Service bulletin. ENGINE AND ENGINE COOLING. THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT VEHICLES THAT MAY HAVE LOW OIL PRESSURE MESSAGE. TECHNICIAN MAY ALSO FIND A DIAGNOSTIC TROUBLE CODE P0521 IN THE ENGINE CONTROL MODULE. TECHNICIAN SHOULD FOLLOW ALL PUBLISHED SERVICE INFORMATION DIAGNOSIS. WHEN USING A SCAN TOOL IF THE OIL PRESSURE IS LOW BUT THE OIL PRESSURE AT THE OIL FILTER HOUSING IS CORRECT, TECHNICIAN SHOULD INSPECT THE VALVE LIFTER OIL FILTER FOR DEBRIS/SLUDGE THAT COULD BE RESTRICTING OIL FLOW TO THE OIL PRESSURE SENSOR. TECHNICIAN SHOULD REMOVE THE VALVE LIFTER OIL FILTER AND CLEAN IT. IF THE VALVE LIFTER OIL FILTER CANNOT BE CLEANED REPLACE IT. |
| PI1394A | 2016-10-19. Service bulletin. ENGINE. THIS INFORMATIONAL BULLETIN PROVIDES ADDITIONAL INFORMATION ON HOW TO INSTALL PISTONS AND SUGGEST WHAT TOOLS TO USE. |
| 030604017I | 2016-10-18. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:DIESEL. THIS INFORMATIONAL BULLETIN EXPLAINS THE USE OF DIESEL FUEL ADDITIVES IN AN ENGINE, ARE NOT REQUIRED UNLESS THE CUSTOMER DESIRES ADDITIVES TO PREVENT FUEL CONCERNS DEPENDING ON FUEL OR TEMPERATURE RELATED CONDITIONS. |
| 030603004R | 2016-10-18. Service bulletin. ENGINE; ELECTRICAL SYSTEM:12V/24V/48V BATTERY. THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION ON HOW TO TEST A BATTERY AND WHAT IS NEEDED TO WARRANTY A BATTERY. |
| 000601026I | 2016-10-18. Service bulletin. ENGINE. THIS INFORMATIONAL BULLETINS PROVIDES INFORMATION ON THE INTAKE MANIFOLD INSPECTION/REPLACEMENT AFTER SERVERE INTERNAL ENGINE DAMAGE. |
| 000601012F | 2016-10-18. Service bulletin. ENGINE. THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION TO GM DEALERS ON THE CORRECT CLEANING METHODS WHEN CLEANING ENGINE GASKET SEALING SURFACES. |
| PIP-5064-B | 2013-04-10. Service bulletin. ENGINE. BUICK/CHEVROLET/PONTIAC/SATURN: AFTER INSTALLING REMAN HVV6 ENGINE, WOULD BE CONCERN WITH ROUGH RUNNING OR MISFIRE ON ONE OR BOTH BANKS OF ENGINE OR IDLE SURGING. MODELS 2005-11 LUCERNE, RENDEZVOUS, TERRAZA, IMPALA, MALIBU, MONTE CARLO, UPLANDER, G6, MONTANA SV6, AURA, RELAY, VUE. *PE UPDATED 4/9/13. *PE |
| SB-07-06-04-019A | 2009-06-02. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM); ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL; ENGINE AND ENGINE COOLING:ENGINE. GENERAL MOTORS: INTERMITTENT MIL/SES/ DTC P2138 WITH REDUCED ENGINE POWER (REPAIR INSTRUMENT PANEL (IP) TO BODY HARNESS CONNECTOR). 2005-08 GM PASSENGERS CARS/LIGHT DUTY TRUCKS (INCL. SATURNS). *PE UPDATED 11/5/10. *PE UPDATED 4/4/11. *PE UPDATED 2/3/16. *PE |
| 050601036 | 2006-03-16. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. LX9 INTERMITTENT DTC/MIL P0300 OR ENGINE STUMBLE/HESITATION AT 5400 RPM OR HIGHER PRIOR TO TRANSMISSION UPSHIFT. ORIGINAL NOT YET RECEIVED. *TT |
| 060604003 | 2006-03-16. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, MULTIPLE POWERTRAIN CONTROL MODULE (PCM) DIAGNOSTIC TROUBLE CODE (DTC) P1404 AND/OR P0404. 06-06-04-003 NOT YET RECEIVED. *TT UPDATED 04-27-07. *KB |
| 3688 | 2006-03-15. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. REAR MAIN OIL SEAL LEAK. *TT |
| 050602008 | 2005-12-02. Service bulletin. ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY. REVISED RADIATOR REPLACEMENT. *TT |
| 050601005A | 2005-12-02. Service bulletin. ENGINE AND ENGINE COOLING. WHISTLE TYPE NOISE COMING FROM ENGINE. *TT |
| 05548 | 2005-11-09. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE HARMONIC BALANCER NOT SEATED MAY CAUSE CRANKSHAFT KEY FAILURE. CRANKSHAFT KEY FAILURE WILL CAUSE DAMAGE TO THE SPROCKET AND TIMING GEARS, CYLINDER HEAD AND VALVES, PISTONS AND RESIDUAL INTERNAL ENGINE DAMAGE. *TT |
| 050604052 | 2005-11-05. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. INFORMATION ON INVERTED KNOCK SENSOR - DIAGNOSTIC TROUBLE CODE P0327 KNOCK SENSOR (KS) CIRCUIT BANK 1 OR DTC P0332 KNOCK SENSOR (KS) CIRCUIT BANK 2. *TT |
| 3332B | 2005-10-29. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). DIAGNOSTIC TROUBLE CODE P0404 EGR CONCERN. *TT |
| 3399 | 2005-10-21. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE CRANKS BUT WILL NOT START. *SC |
| 05548A | 2005-09-15. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. PROGRAM BULLETIN (CUSTOMER SATISFACTION PROGRAM)-ENGINE HARMONIC BALANCER NOT SEATED. *SC |
| 010845005 | 2002-02-13. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE:GASOLINE. HARD START, NO START, STALL, AND/OR FUEL GAUGE INOPERATIVE OR FLUCTUATES. *YH UPDATED *EH |
The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.