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Service bulletins for the 2005 Saturn Ion

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

585 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
3493A2005-09-20. Service bulletin. ELECTRICAL SYSTEM. CRANK NO START, HARD START, OR SERVICE ENGINE SOON (SES) LIGHT AFTER CAMPAIGN 05522. *TT
36192005-09-20. Service bulletin. POWER TRAIN. SHIFT CONTROL KNOB LOOSE OR DETACHED FROM SHIFT CONTROL LEVER. *TT
35102005-09-20. Service bulletin. VEHICLE SPEED CONTROL. SUPPLEMENT TO 05-06-01-003A - WRONG THROTTLE GASKET PART NUMBER. *TT
7012005-08-11. Service bulletin. FUEL SYSTEM, OTHER. FUEL FILTER REPLACEMENT. GM TECH LINK. *TT
0506040202005-05-14. Service bulletin. ELECTRICAL SYSTEM. SERVICE ENGINE SOON LIGHT ILLUMINATED FUEL GAUGES STAY ON FLUCTUATING SPEEDOMETER AND OR TACHOMETER INTERMITTENT VEHICLE THEFT SECURITY TELLTALE LAMP ON. *EH
0506020032005-05-14. Service bulletin. ENGINE AND ENGINE COOLING. ENGINE LACKS POWER HESITATES AND OR STUMBLES ON HARD ACCELERATION AND OR LOSES SOME POWER AFTER HIGH RPM CRUISING IN HIGH TEMPERATURES. *EH
055382005-05-13. Service bulletin. ENGINE AND ENGINE COOLING. ENGINE CONTROL MODULE SOFTWARE UPGRADE. *EH
3328B2005-05-10. Service bulletin. ELECTRICAL SYSTEM. FUEL GAUGE MAY READ EMPTY, SPEEDOMETER MAY READ ZERO, SECURITY TELLTALE MAY BE ON AND DIAGNOSTIC TROUBLE CODE (DTC) U1064 MAY BE STORED IN THE ECM. *TT
3421B2005-05-10. Service bulletin. ELECTRICAL SYSTEM. ENGINE STALLS, LOSS OF ELECTRICAL SYSTEMS, AND NO DIAGNOSTIC TROUBLE CODE (DTC). INCLUDING 2005-06 PONTIAC PURSUIT. *TT *SC
08042005-04-30. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. OIL LIFE SYSTEM RESET PROCEDURES - CARS. *NM
23502005-04-27. Service bulletin. WHEELS. WHEEL LOCK ISSUE. *SC
23652005-04-27. Service bulletin. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. SHIPMENT OF CONTROL INSERT FOR 2005 VUE,ION, AND RELAY CATALOGS. SATURN *SC
0508490042005-04-20. Service bulletin. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM. ERRATIC FUEL GAUGE READINGS. *TT
0508460012005-04-20. Service bulletin. EQUIPMENT. ONSTAR GENERATION 5 (DIGITAL) SYSTEM INOPERATIVE/HAS NO POWER, LED LIGHT NOT ON. *TT
0506040062005-04-20. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE RUNS ROUGH AFTER EXTENDED CRANK, AND/OR ENGINE HESITATION ON ACCELERATION AFTER INITIAL COLD START DURING AMBIENT TEMPERATURES BELOW 10 DEGREES C (50 DEGREES F). *TT
0506040052005-04-20. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. SERVICE ENGINE SOON LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTC) P0300 MISFIRE DETECTED AND/OR P0315 CRANKSHAFT VARIATION POSITION NOT LEARNED AND/OR P0507 IDLE SPEED TOO HIGH AND/OR P1574 STOP LAMP SWITCH CIRCUIT AND/OR P1621 CONTROL MODULE LONG TERM MEMORY PERFORMANCE SET AND/OR CRUISE CONTROL IS INOPERATIVE. *TT
050307001A2005-04-20. Service bulletin. SUSPENSION. PREMATURE AND/OR IRREGULAR TIRE WEAR. *TT
3252A2005-04-18. Service bulletin. VEHICLE SPEED CONTROL:CRUISE CONTROL. CUSTOMER COMPLAINS THE CRUISE CONTROL IS INOPERATIVE. *TT
0408440182005-03-14. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. COMPACT DISC (CD) WILL NOT EJECT/LOAD OR CD FUNCTION INOPERATIVE IN 6-DISC CD MP3 PLAYER/RADIO. *TT
0407290012004-12-30. Service bulletin. POWER TRAIN:MANUAL TRANSMISSION. SERVICE MANUAL UPDATE FOR 2004 AND 2005 MU3 MANUAL TRANSMISSION BACKUP LAMP SWITCH INSTALLATION PROCEDURE. *TT
0407290022004-11-30. Service bulletin. POWER TRAIN:MANUAL TRANSMISSION. SERVICE MANUAL UPDATE FOR MANUAL SHIFT CONTROL ASSEMBLY REPLACEMENT AND SHIFT CONTROL CABLE REPLACEMENT. *EH
0406020092004-11-30. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. SERVICE ENGINE SOON (SES) LIGHT ON, ENGINE STARTS BUT RUNS ROUGH AND STALLS REPEATEDLY, DIAGNOSTIC CODES (DTCS) P0443, P0102, P0135, P0141, P023A . *EH
31062004-11-04. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. XM RADIO WAS WORKING PRIOR TO JULY 26, 2004 AND IT IS INOPERATIVE NOW. *JB
31202004-11-04. Service bulletin. EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). ONSTAR CENTER UNABLE TO PERFORM REMOTE DIAGNOSTIC. (2004-2005 CHEVROLET YUKON, 2005 CHEVROLET TRAILBLAZER, 2002, 2003, 2005 BUICK RAINIER, 2005 CHEVROLET EXPRESS VAN, AND 2005 CADILLAC SEVILLE) *SC
31192004-11-03. Service bulletin. UNKNOWN OR OTHER. NO SELECTION FIR SATURN WHEN PROGRAMMING A SATURN VEHILCLE. *SC

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.