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Service bulletins for the 2004 Pontiac Sunfire

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

461 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
31202004-11-04. Service bulletin. EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). ONSTAR CENTER UNABLE TO PERFORM REMOTE DIAGNOSTIC. (2004-2005 CHEVROLET YUKON, 2005 CHEVROLET TRAILBLAZER, 2002, 2003, 2005 BUICK RAINIER, 2005 CHEVROLET EXPRESS VAN, AND 2005 CADILLAC SEVILLE) *SC
3050A2004-10-13. Service bulletin. EQUIPMENT. 02-05 ONSTAR EQUIPPED VEHICLES EMITTING BEEPING NOISE BEFORE CONNECTING TO ONSTAR. *TT
30472004-10-08. Service bulletin. EQUIPMENT. 99 THROUGH 05 YEAR VEHICLES, EQUIPPED WITH THREE-BUTTON ONSTAR SYSTEMS. *TT
30562004-10-08. Service bulletin. ELECTRICAL SYSTEM. SIR LIGHT ON AND A DIAGNOSTIC TROUBLE CODE B0036. *TT
30732004-10-04. Service bulletin. STRUCTURE:BODY:DOOR. LEFT FRONT DOOR MOLDING BINDS ON FENDER WHEN OPENING. *TT
041520042004-09-17. Service bulletin. SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR. VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES. GM VOICEMAIL EXPRESS. *TT
021620042004-09-10. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION. IF DEALERSHIP HAS A TRANSMISSION AXLE SEAL LEAK AND YOUR LOCATION IS WITHIN TWO HOURS DRIVING TIME OF DETROIT OR WINDSOR, PLEASE CALL THE WINDSOR LAB DUE FOR ENGINEERING WOULD LIKE TO EXAMINE THE VEHICLE PRIOR TO THE REPAIR OF THE LEAK. GM VOICEMAIL EXPRESS. *TT
021392004-08-25. Service bulletin. SUSPENSION:FRONT. SQUEAK OR RUB TYPE NOISE ON TURNS COMING FROM THE FRONT SUSPENSION AS IF IT IS COMING FROM THE SHOCK ABSORBER OR THE TOP MOUNT. *TT
30092004-08-23. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. EXCESSIVE OIL CONSUMPTION AND/OR BLACK/BLUE SMOKE FROM THE EXHAUST. *TT
30142004-08-23. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. STALL, HESITATION, STUMBLE WITH NO DIAGNOSTIC TROUBLE CODES (DTCS). *TT
040235004D2004-08-13. Service bulletin. STEERING. CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING MANEUVER/STEERING WHEEL ROTATION. *TT *NM
0405250072004-08-02. Service bulletin. SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT. ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON, TRACTION OFF WARNING LIGHT ON, DIAGNOSTIC TROUBLE CODES (DTCS) C1223 AND C1225 SET. *TT
013532004-07-16. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MISFIRE DUE TO INJECTOR FRETTING CORROSION. *TT
009662004-07-12. Service bulletin. SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR. ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT
00966B2004-06-09. Service bulletin. SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR. ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT
016622004-06-04. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. XM ERROR ON A RADIO DISPLAY. *TT
015982004-06-03. Service bulletin. VISIBILITY:SUN/MOON ROOF ASSEMBLY. SUNROOF SUPPLEMENTAL INFORMATION TO 03-08-67-009.*MR
016042004-05-28. Service bulletin. POWER TRAIN. 4T40E, 4T45E CHANGE IN APPEARANCE OF FORWARD, SECOND AND REVERSE CLUTCH WAVE PLATE. *TT
019672004-05-19. Service bulletin. SUSPENSION:FRONT. FRONT SUSPENSION STEER NOISE SMOOTH ROAD TURNS. *MR
016852004-04-30. Service bulletin. EQUIPMENT:APPLIANCE:AIR CONDITIONER. HVAC MODE CONTROL HARD TO CHANGE SETTINGS. *TT
017592004-04-28. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. XM RAPID ACTIVATION UTILIZATION. *MR
0308670092004-03-05. Service bulletin. VISIBILITY:SUN/MOON ROOF ASSEMBLY. SUNROOF WILL NOT OPEN OR CLOSE COMPLETELY DUE TO THE SUNROOF MOTOR. *TT
000089008E2004-03-02. Service bulletin. UNKNOWN OR OTHER. SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LIGHT DUTY TRUCKS. *TT
015252004-02-28. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE STALL HESITATION STUMBLE WITH NO DIAGNOSTIC TROUBLE CODES (DTCS). *TT
015922004-02-27. Service bulletin. ELECTRICAL SYSTEM. 2003-2004 GENERATION 5 ONSTAR STEERING WHEEL CONTROL FUNCTION EXPLANATION. SIT BULLETIN 1416474. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.