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Service bulletins for the 2004 Ford Expedition

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

91 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
054172005-05-05. Service bulletin. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
184662005-05-05. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH
054112005-05-05. Service bulletin. EQUIPMENT:APPLIANCE:AIR CONDITIONER. NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT
0407042005-04-29. Service bulletin. SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER. CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT
042512005-04-29. Service bulletin. STRUCTURE:BODY. ALUMINUM CORROSION - SERVICE TIP. *TT
0424212005-04-28. Service bulletin. SEAT BELTS:FRONT:RETRACTOR. SAFETY BELT RETRACTION SPEED. *TT
062162005-04-28. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT
0421072005-04-28. Service bulletin. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
041892005-04-28. Service bulletin. VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW. REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
0421162005-04-18. Service bulletin. VISIBILITY:REARVIEW MIRRORS/DEVICES. REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH
183842005-04-14. Service bulletin. ELECTRICAL SYSTEM. POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT
05142005-04-14. Service bulletin. SERVICE BRAKES, HYDRAULIC. BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT
041742005-04-08. Service bulletin. ELECTRICAL SYSTEM. MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
184392005-04-05. Service bulletin. POWER TRAIN. TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH
184002005-04-05. Service bulletin. SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM. FOUR CORNER LOAD LEVELING AIR SUSPENSION MAY EXHIBIT LEVELING CONCERNS, SUCH AS ONE FRONT CORNER DROPPING. INDIVIDUAL AIR SPRINGS AVAILABLE FOR SERVICE. *TT
184232005-04-05. Service bulletin. POWER TRAIN:AXLE ASSEMBLY. AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH
053102005-04-05. Service bulletin. SEAT BELTS. SAFETY BELT WEB STOP BUTTON SERVICE. *EH
181722005-01-18. Service bulletin. ELECTRICAL SYSTEM. REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT
181272005-01-18. Service bulletin. ELECTRICAL SYSTEM. VARIOUS ELECTRIC CONCERNS. INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ELECTRONIC HIDDEN ANTENNA MODULE (EHAM), POWER LIFT GATE, AND REAR CLIMATE CONTROL. *TT
0416142005-01-07. Service bulletin. STEERING:COLUMN. STEERING COLUMN CLUNK, POP OR CREAK. *AR UPDATE. *TT
0314042005-01-06. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
0415142005-01-05. Service bulletin. VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT. REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
0415112005-01-05. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT
182282004-12-08. Service bulletin. TIRES. TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT
182172004-12-07. Service bulletin. FUEL SYSTEM, OTHER. MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.