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Service bulletins for the 2004 Chevrolet Malibu

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

644 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
0408540012005-01-11. Service bulletin. ELECTRICAL SYSTEM:HORN. HORN REPLACEMANT DUE TO WATER INTRUSION. *EH
04081100042005-01-11. Service bulletin. VISIBILITY:SUN/MOON ROOF ASSEMBLY. REAR SUNSHADE COMES UNHOOKED FROM REAR SUNROOF TRIM. *TT THIS BULLETIN REPLACES PREVIOUS BULLETIN NUMBER 04-08-110-004. *TT
0306010222005-01-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. GUIDELINES FOR CYLINDER BORE LINER/PISTON SLEEVE REPLACEMENT ON THE L4 ECOTEC ENGINE. *TT
0408450092004-12-28. Service bulletin. ELECTRICAL SYSTEM. VARIOUS ELECTRICAL CONCERNS - INTERMITTENTLY FUNCTIONING OR INOPERATIVE COMPONENT. *TT
0403060012004-12-28. Service bulletin. SUSPENSION. VEHICLE LEADS/PULLS CHARACTERISTICS AND DIAGNOSIS. *TT
040604066A2004-12-28. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. CLUNK/BANG FROM REAR OF VEHICLE. *TT
30082004-12-15. Service bulletin. ENGINE AND ENGINE COOLING. ENGINE CONTROL CONCERNS DUE TO INTERMITTENT POWER CONTROL MODULE CONNECTION LOSS. *EH
32052004-12-04. Service bulletin. VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW. REAR DEFOGGER INOPERATIVE AFTER PERFORMING REMOTE VEHICLE START. *EH
31922004-12-03. Service bulletin. SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT. THE ANTI-LOCK BRAKE SYSTEM INDICATOR IS ILLUMINATED AND DIAGNOSTIC TROUBLE CODE C1236 IS STORED. *TT
31702004-12-01. Service bulletin. ELECTRICAL SYSTEM. SERVICE ENGINE SOON LIGHT ON AND OR VARIOUS ELECTRICAL CONCERNS. *EH UPDATED 1/29/08. *NJ
31692004-12-01. Service bulletin. SERVICE BRAKES, AIR. BRAKES CALIPER NOISE ON APPLY. *EH
31612004-11-10. Service bulletin. UNKNOWN OR OTHER. OUTSIDE AIR TEMPERATURE DISPLAY INACCURATE AT TIMES. *TT
3159C2004-11-10. Service bulletin. ELECTRICAL SYSTEM. SIR LIGHT ON WITH CODES B0012.0E AND B0013.0E. *TT
31482004-11-09. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. EXCESSIVE OIL CONSUMPTION ON THE 2.2L L61 ECOTEC ENGINE. *TT
30922004-11-05. Service bulletin. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP. SERVICE ENGINE LIGHT SOON AND EVAP CODES SETTING INTERMITTENTLY. (2005 CHEVROLET MALIBU MAXX) *SC
30932004-11-05. Service bulletin. VISIBILITY. VERTICAL GREASE STREAKS ON THE FRONT DOOR GLASS. *SC
30842004-11-05. Service bulletin. ELECTRICAL SYSTEM. LOW COOLANT LEVEL LIGHT ON. *SC
30852004-11-05. Service bulletin. EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). FALSE OR UNWANTED AACN ONSTAR CALL CENTER NOTIFICATION. *SC
30802004-11-05. Service bulletin. STRUCTURE:BODY:HATCHBACK/LIFTGATE. REAR LIFT GATE RELATCHING AFTER OPENING. (TO INCLUDE CHEVROLET MALIBU MAXX) *SC
3088A2004-11-05. Service bulletin. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM. FUEL GAUGE NOT READING FULL AFTER A CUSTOMER FILL. *SC
31062004-11-04. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. XM RADIO WAS WORKING PRIOR TO JULY 26, 2004 AND IT IS INOPERATIVE NOW. *JB
30982004-11-04. Service bulletin. ENGINE AND ENGINE COOLING. INTERMITTENT STALL. *SC
3057A2004-11-03. Service bulletin. VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR. SPEED SINSITIVE WIPERS. *TC
31332004-11-03. Service bulletin. EQUIPMENT. REMOTE KEYLESS ENTRY INOPERATIVE. *TC
30932004-11-03. Service bulletin. VISIBILITY. VERTICAL GREASE ON THE FRONT DOOR GLASS. *TC

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.