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Service bulletins for the 2004 Chevrolet Malibu

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

644 on file from NHTSA, as of 2026-10-19.

By type

By component

By trouble code

Bulletins, newest first
0408640112004-08-02. Service bulletin. LATCHES/LOCKS/LINKAGES:DOORS:LATCH. DOOR HANDLE STICKS OUT, DOOR WILL NOT LATCH. *MJ
0407300272004-08-02. Service bulletin. POWER TRAIN. WHISTLE/WIND NOISE IN PASSENGER COMPARTMENT OF VEHICLE NEAR SHIFTER/FLOOR CONSOLE AREA. *TT
00246A2004-07-19. Service bulletin. ELECTRICAL SYSTEM. XM DATA READING PATH FOR TECH 2. *TT
01802A2004-07-19. Service bulletin. ELECTRICAL SYSTEM. APP SENSOR 2 AND/OR TP SENSOR 2 SIGNAL CIRCUIT VOLTAGES DROP. *TT
013532004-07-16. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. ENGINE MISFIRE DUE TO INJECTOR FRETTING CORROSION. *TT
040272004-07-14. Service bulletin. SEAT BELTS:FRONT:ANCHORAGE. PRODUCT SAFETY RECALL DRIVER'S SAFETY BELT ANCHORAGE. *MJ
021372004-07-12. Service bulletin. ELECTRICAL SYSTEM:HORN. REPEAT HORN FAILURES. *TT
01491B2004-07-07. Service bulletin. ELECTRICAL SYSTEM. TECH 2 WILL NOT COMMUNICATE WITH THE VEHICLE. *MJ
018202004-07-07. Service bulletin. ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULE. SET UP A THEFT DETERRENT MODULE WITH EXISTING KEYS. *MJ
015352004-07-06. Service bulletin. EQUIPMENT:APPLIANCE:AIR CONDITIONER. C68 AUTO A/C HEAD LOCKED AFTER SPS PROGRAMMING. *MJ
016492004-06-29. Service bulletin. ELECTRICAL SYSTEM:12V/24V/48V BATTERY. THE CONDITION IA A SHORT FLASH OF THE BATTERY LIGHT AND DIAGNOSTICS TROUBLE CODE (DTC) P0621 AS A HISTORY CODE. *MJ
0303062004-06-17. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. DVD PLAYER SERVICE. *TT
0303042004-06-16. Service bulletin. ELECTRICAL SYSTEM. INOPERATIVE PARK LAMPS, TAIL LAMPS, INTERIOR LAMPS, BACKUP LAMPS, REMOTE KEYLESS ENTRY, REAR WINDOW DEFOGGER OR OTHER ELECTRICAL COMPONENTS. *TT
0302042004-06-16. Service bulletin. STEERING. ELECTRIC POWER STEERING COLUMN AND ASSIST MOTOR REPLACEMENT. *TT
0302042004-06-16. Service bulletin. ELECTRICAL SYSTEM. BODY CONTROL MODULE REPLACEMENT RETURNED WITHOUT ALL OF THE FUSES AND/OR RELAYS. *TT
020342004-06-07. Service bulletin. ELECTRICAL SYSTEM. PCM (POWERTRAIN CONTROL MODULE) PIN FIT CAUSING VARIOUS DRIVEABILITY, A/C, IPC (INSTRUMENT PANEL CLUSTER), ENGINE CONTROL, TRANS, EVAP CONCERNS. *TT
016622004-06-04. Service bulletin. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.. XM ERROR ON A RADIO DISPLAY. *TT
016812004-06-03. Service bulletin. ELECTRICAL SYSTEM. 3.5L LX9 ENGINE DIAGNOSTIC TROUBLE CODE P0401.*MR
016472004-06-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. 3.5L LX9 ENGINE START STALL.*MR
016482004-06-03. Service bulletin. VISIBILITY:WINDSHIELD. WINDSHIELD PILLAR CONVENIENCE CLIP.*MR
016492004-06-03. Service bulletin. ENGINE AND ENGINE COOLING:ENGINE. 3.5L LX9 ENGINE DIAGNOSTIC TROUBLE CODE P0621.*MR
016302004-06-03. Service bulletin. ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS. REPEAT PARK LAMP FUSE OPEN.*MR
016332004-06-03. Service bulletin. ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS. 10 AMP PARK LAMP FUSE BLOWS.*MR
016042004-05-28. Service bulletin. POWER TRAIN. 4T40E, 4T45E CHANGE IN APPEARANCE OF FORWARD, SECOND AND REVERSE CLUTCH WAVE PLATE. *TT
019842004-05-25. Service bulletin. STRUCTURE. RATTLE OR CLUNK FROM LEFT LOWER INSTRUMENT PANEL AREA. ALSO INCLUDING 2004 CHEVROLET MAXX. *MR

The summaries are NHTSA's. Each bulletin's page links NHTSA's copy of the manufacturer's document.