Service bulletin Initial NCU

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
Type	Service bulletin
NHTSA id	10253245
Published by NHTSA	2024-04-15
Manufacturer's number	Initial NCU
Manufacturer's date	2024-03-01
NHTSA component	ELECTRICAL SYSTEM

NHTSA's summary

Inspect Main Wire Harness Routing

The document

The document is the manufacturer's. This site does not hold it. NHTSA files a document at one of these two addresses; we have not asked NHTSA which.

Components

Electrical system

Vehicles listed
MERCEDES-BENZ SPRINTER 1500	2023 (the catalog's model; the bulletin names a series or trim of it)
MERCEDES-BENZ SPRINTER 2500	2023 (the catalog's model; the bulletin names a series or trim of it)
MERCEDES-BENZ SPRINTER 3500	2023 (the catalog's model; the bulletin names a series or trim of it)
MERCEDES-BENZ SPRINTER 4500	2023 (the catalog's model; the bulletin names a series or trim of it)

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Recalls for the same vehicles and component
24V225000	2024-03-24. ELECTRICAL SYSTEM:WIRING
24V166000	2024-03-01. ELECTRICAL SYSTEM:WIRING

A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.

Other bulletins for the same vehicles and component
2025080008	2025-10-07. Service campaign. MBAG has determined the software of the control unit for the anti-theft warning system does not correspond to the current production conﬁguration. There is a possibility that the alarm system (EDW) could be triggered while the vehicle is parked and locked. MBUSA is conducting a service campaign. An authorized Mercedes-Benz Sprinter dealer will update the anti-theft system software on the aﬀected vehicles.
LI49.20-N-079157_6	2025-07-01. Service bulletin. Complaint The check engine light is activated, accompanied by one or more of the following fault codes related to the Adblue System: •P20F409: The Adblue consumption is too low. There is a component fault. •P202E84: The Adblue metering valve 1 (Motor side) has a malfunction. There is a signal below the permissible limit value. Cause The potential causes for these fault codes are: A. A leak in the Adblue System B. An internal fault with the Adblue Injection Valve #1 (Motor side) C. An air pocket forming in the Adblue Injection Valve #1 (Motor side) Adblue Injector Line Remedy Vehicles Produced Before August 1, 2024 (Code XY4 = MY24) A. Leak in the AdBlue System 1. Complete the Guided Tests for DTC P20F409 or P202E84: •Inspect the AdBlue tank, pump, line, and both injectors for leaks. •Ensure the AdBlue line is properly routed, securely fastened, and not in contact with the exhaust system. •Remove both AdBlue injection valves, perform 2–3 pressure build-ups, and check for AdBlue leaks. •If a leak is detected, repair it and retest. B. Internal Fault with AdBlue Injection Valve #1 (Motor Side) 1. Process All Other Related DTCs First: •Address any other fault codes relating to AdBlue injection valves before proceeding. •If AdBlue Injection Valve #1 (engine side) fails the guided tests, replace it and retest. C. Air Pocket Forming in the AdBlue Line (Motor Side) 1. If Guided Tests Pass and No Leaks are Found: --Do not replace any components.-- •The MY23-24 (Code XY4 = MY24, OM654) AdBlue line (A907 470 01 01) has a known design issue that can cause air pockets and DTC P20F409. This may also result in DTC P202E84, depending on the air pocket size. •The guided tests for P20F409 now include resetting the learned values for the AdBlue delivery pump (A103m1). After this, the vehicle can be released to the customer. NOTE: Replacing the AdBlue tank or line will NOT resolve this air pocket issue. TIPS cases are no longer required for MY23–24 vehicles. Steps to Perform (MY23–24, Code XY4): 1. Complete the guided tests for DTC P20F409 and/or P202E84. 2. Perform an initial start-up of: •The SCR control unit •AdBlue tank components •Both AdBlue injectors 3. Conduct a 20-mile test drive. If no faults occur, the vehicle can be released. 4. Inform the customer that frequent starting/stopping increases the likelihood of this fault due to repeated cycling of AdBlue in/out of the line each ignition cycle. Vehicles Produced After August 1, 2024 (Code XY5 = MY25) A. Leak in the AdBlue System 1. Complete the Guided Tests for DTC P20F409 or P202E84: •Inspect the AdBlue tank, pump, line, and both injectors for leaks. •Ensure the AdBlue line is properly routed, securely fastened, and not in contact with the exhaust system. •Remove both AdBlue injection valves, perform 2–3 pressure build-ups, and check for AdBlue leaks. •If a leak is detected, repair it and retest. B. Internal Fault with AdBlue Injection Valve #1 (Motor Side) 1. Process All Other Related DTCs First: •Address any other fault codes relating to AdBlue injection valves before proceeding. •If AdBlue Injection Valve #1 (engine side) fails the guided tests, replace it and retest. C. Incorrect AdBlue Injection Line Installed 1. Verify the Updated Line is Installed: •Confirm that part number A907 470 33 02 is present. •If the AdBlue line is incorrect (e.g., A907 470 01 01), replace it with the updated line. TIPS Case Instructions for All MY25 and Newer Vehicles If you encounter any of the issues above on any MY25 or newer vehicle, including finding an incorrect AdBlue line in- stalled: •Open a TIPS case addressed to the Powertrain inbox. •Reference this LI document. •Include the following information: •Description of the issue encountered (e.g., fault code, check engine light, or incorrect AdBlue injection line) •Current Quick Test, SCR N118/5 Control Unit Log, and Guided Test results. •Photo of AdBlue line part number label. •Photos documenting any issues, leaks, or melting observed
LI47.70-N-079422_1	2025-07-01. Service bulletin. HV battery is not charging to its full capacity with restricted maximum SoC Complaint The vehicle's HV battery is not charging to its full capacity, with the maximum State of Charge (SoC) being restricted to a specific percentage. Cause The State of Charge (SoC) percentage limitation might be influenced by the Onboard Logic Unit (OLU), MBUX Headunit, or the Powertrain Control Unit (PTCU). Remedy If the Onboard Logic Unit (OLU) and MBUX Headunit do not impose a SoC percentage limitation, then proceed with the SCN coding of the Powertrain Control Unit (PTCU).
LI88.30-N-078036	2024-08-03. Service bulletin. Complaint T57 Electric step inoperative with warning on cluster. Cause Possible damage to end position sensors.
News Channel Upd	2023-09-18. Service bulletin. Replace Coolant
LI00.19-N-075749	2023-02-03. Service bulletin. Complaint Various issues including control unit programming procedure will not complete successfully/no newer software found, communication faults, or sporadic malfunction of systems. Cause Aftermarket CAN device could be installed into the vehicle's CAN network. Such devices can be but are not limited to, remote start modules, CAN blockers, or high idle modules. Remedy A successful control unit programming session cannot be ensured while aftermarket devices are connected to the vehicle's CAN network. Some of the device companies supply a bypass to allow control unit programming.
LI54.71-N-075673	2023-01-05. Service bulletin. Complaint Distronic and/or Active Brake Assist inoperative after driving for an extended period Cause Blindness detection of the radar sensor. When driving for extended periods in areas with few or no objects for the radar sensor to detect, the radar sensor switches off due to the self-test and sets fault code C174AFB - The adjustment of the 'Active Brake Assist' control unit has malfunctioned. Remedy • Check the area of the front radar for damage. • Check whether fault code "C174AFB - The adjustment of the 'Active Brake Assist' control unit has malfunctioned" is set in the B92 or B92/1 Active Brake Assist/Active Distance Assist DISTRONIC (ABA/DTR) (FCW177) control unit. • If the fault code is present, check the vertical actual values. • If these are not OK, please correct the value with inspection of installation position or calibration of installation height (see attachment 2021 NDTD_Vans_Radar Sensor for best practices and functionality info) • If the actual values are OK, please update the software.