# Service bulletin 9003215

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

- Type: Service bulletin
- NHTSA id: 10223602
- Published by NHTSA: 2022\-10\-17
- Manufacturer's number: 9003215
- Manufacturer's date: 2015\-02\-12
- NHTSA component: ENGINE AND ENGINE COOLING

## NHTSA's summary

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non\-EGR applications. An EGR Block\-Off Plate \(53032739AA\) must be ordered when installing this Long Block Assembly in a Non\-EGR application. Unless, the EGR Block\-Off Plate is being transferred from the old engine.

## The document

- [NHTSA's copy of the document (PDF)](https://static.nhtsa.gov/odi/tsbs/2015/MC-10223602-0001.pdf)
- [If that address does not open, try this one](https://static.nhtsa.gov/odi/tsbs/2015/MC-10223602-9999.pdf)

The document is the manufacturer's. This site does not hold it.

## Components

Engine

## Vehicles listed

- 2003 to 2008 CHRYSLER 300
- 2005 to 2008 CHRYSLER 300C
- 2003 to 2004 CHRYSLER 300M
- 2005 to 2008 CHRYSLER 300S
- 2006 CHRYSLER ASPEN
- 2007 to 2008 CHRYSLER ASPEN
- 2003 to 2004 CHRYSLER CONCORDE
- 2004 to 2008 CHRYSLER CROSSFIRE
- 2005 CHRYSLER CROSSFIRE CONVERTIBLE
- 2005 to 2008 CHRYSLER CROSSFIRE ROADSTER
- 2004 CHRYSLER EAGLE VISION
- 2004 CHRYSLER INTREPID
- 2003 CHRYSLER LEBARON
- 2003 to 2004 CHRYSLER LHS
- 2003 to 2004 CHRYSLER NEW YORKER
- 2003 CHRYSLER PACIFICA
- 2004 to 2008 CHRYSLER PACIFICA
- 2003 to 2008 CHRYSLER PT CRUISER
- 2003 to 2008 CHRYSLER SEBRING
- 2005 to 2008 CHRYSLER SRT8
- 2003 to 2008 CHRYSLER TOWN AND COUNTRY
- 2003 CHRYSLER VOYAGER
- 2004 to 2007 CHRYSLER VOYAGER
- 2008 CHRYSLER VOYAGER
- 2007 to 2008 DODGE AVENGER
- 2006 to 2008 DODGE CALIBER
- 2003 DODGE CARAVAN
- 2004 DODGE CARAVAN
- 2005 to 2008 DODGE CARAVAN
- 2007 DODGE CARAVAN CARGO VAN
- 2008 DODGE CHALLENGER
- 2005 DODGE CHARGER
- 2006 to 2008 DODGE CHARGER
- 2003 to 2008 DODGE DAKOTA
- 2003 to 2008 DODGE DURANGO
- 2003 DODGE GRAND CARAVAN
- 2004 DODGE GRAND CARAVAN
- 2005 to 2008 DODGE GRAND CARAVAN
- 2003 to 2004 DODGE INTREPID
- 2007 to 2008 DODGE JOURNEY
- 2003 DODGE MAGNUM
- 2005 to 2008 DODGE MAGNUM
- 2003 to 2005 DODGE NEON
- 2005 DODGE NITRO
- 2007 to 2008 DODGE NITRO
- 2003 to 2008 DODGE RAM 1500
- 2003 to 2008 DODGE RAM 2500
- 2003 to 2008 DODGE RAM 3500
- 2006 to 2008 DODGE RAM 4500
- 2006 to 2008 DODGE RAM 5500
- 2003 DODGE RAM QUAD CAB
- 2006 DODGE RAM SRT\-10
- 2003 DODGE RAM VAN
- 2003 DODGE RAM WAGON
- 2003 to 2004 DODGE SPRINTER
- 2007 DODGE SPRINTER
- 2005 DODGE SRT\-4
- 2003 to 2006 DODGE STRATUS
- 2007 DODGE STRATUS
- 2003 to 2005 DODGE STRATUS COUPE
- 2003 to 2006 DODGE VIPER
- 2006 DODGE VIPER COUPE
- 2007 DODGE VIPER COUPE
- 2008 DODGE VIPER COUPE
- 2003 to 2006 DODGE VIPER ROADSTER
- 2008 DODGE VIPER ROADSTER
- 2003 EAGLE VISION
- 2005 JEEP COMMANDER
- 2006 to 2008 JEEP COMMANDER
- 2007 to 2008 JEEP COMPASS
- 2003 to 2008 JEEP GRAND CHEROKEE
- 2003 JEEP LAREDO
- 2006 JEEP LAREDO
- 2003 to 2008 JEEP LIBERTY
- 2007 to 2008 JEEP PATRIOT
- 2003 to 2008 JEEP WRANGLER
- 2007 JEEP WRANGLER SAHARA
- 2003 JEEP WRANGLER YJ
- 2007 to 2008 RAM 3500
- 2008 RAM 4500
- 2008 RAM 5500
- 2003 to 2008 SPRINTER 2500
- 2003 to 2008 SPRINTER 3500
- 2008 STERLING BULLET 4500
- 2008 STERLING BULLET 5500

## Recalls for the same vehicles and component

- [08V641000](/recalls/nhtsa/08V641000.md), 2008-12-05: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
- [2008042](/recalls/tc/2008042.md), 2008-02-07: Engine
- [07V473000](/recalls/nhtsa/07V473000.md), 2007-10-10: ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
- [04V337000](/recalls/nhtsa/04V337000.md), 2004-07-08: ENGINE AND ENGINE COOLING
- [2003066](/recalls/tc/2003066.md), 2003-03-17: Engine

## Other bulletins for the same vehicles and component

- [9003215](/bulletins/10229181.md), 2023-01-09, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non\-EGR applications. An EGR Block\-Off Plate \(53032739AA\) must be ordered when installing this Long Block Assembly in a Non\-EGR application. Unless, the EGR Block\-Off Plate is being transferred from the old engine.
- [05191925A](/bulletins/10228094.md), 2022-12-19, Service bulletin: ENGINE AND ENGINE COOLING. Radiator If vehicle comes in for transmission fluid leaking from trans\-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:\~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. \~ 2. Remove hex nut and the top flared fitting on the radiator tank.\~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.\~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.\~ 5. Install the top flared fitting by hand, then torque the fitting to 235 \+/\- 15 Lb\-In.\~ 6. Install the hex nut and torque to 100 \+/\- 10 Lb\-In.\~ 7. Repeat steps 2\-6 for bottom flared fitting.\~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.\~
- [68332810](/bulletins/10223854.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Service \- Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY \- The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T\-joints.\~ 2. Fill the T\-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2\-mm \[0.063\-in\] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.\~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket\(s\) onto the oil pan flange.\~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2\-mm \[0.063\-in\] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.\~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m \[21 ft. lbs.\].
- [9002887](/bulletins/10223599.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.\~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.\~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
- [9004207](/bulletins/10223511.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. AIR DAM, Front, With Actuator \(Active Air Dam\) Prior to replacing this part, please call FCA Redacted Content. If no response in 15 minutes, proceed with repair.
- [2303414REVA](/bulletins/10221069.md), 2022-09-26, Service bulletin: ENGINE AND ENGINE COOLING. Cowl Trim Panel Fastener Water Leak This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition. The customer may describe a water accumulation condition on the vehicle floor front foot well area.
- [9004350](/bulletins/10220837.md), 2022-09-26, Service bulletin: ENGINE AND ENGINE COOLING; POWER TRAIN. GEAR MOTOR, Transfer Case The gear motor assembly is shipped in AWD/2WD position. The transfer case needs to be positioned in AWD/2WD position to properly assemble gear motor to T\-Case. Please reference Star Online publication S2121000003 for further details. Do not have the transfer case in in another position other than AWD/2WD and rotate the motor to align the bolt holes as this could result in damage to the gear motor.
- [18\-022\-13](/bulletins/10215990.md), 2022-07-18, Service bulletin: ENGINE AND ENGINE COOLING. Cummins 6.7L Turbo Diesel Common Diagnostic Process New 6.7L Cummins®Turbo Diesel Common Diagnostic Process is now available as part of the standard diagnostic process located in TechCONNECT\>Service Info.
- [18\-016\-13](/bulletins/10215810.md), 2022-07-18, Service bulletin: ELECTRICAL SYSTEM; ENGINE AND ENGINE COOLING; POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE \(TCM/PCM/TECM\); POWER TRAIN:MANUAL TRANSMISSION:CONTROL MODULE \(TCM/PCM/TECM\). This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 \- Thermostat Rationality DTC is present. This DTC is a two trip code and is matured if a significant difference exists between the PCM predicted and actual engine coolant temperature during engine warm\-ups. The PCM calibration may improperly mature a P0128 DTC because the airflow across the coolant temperature sensor during colder ambient temperatures, 50° F \(10° C\) or below, causes the predicted coolant temperature to deviate from the actual coolant temperature.
- [R2118796A](/bulletins/10191460.md), 2021-05-03, Service bulletin: ENGINE AND ENGINE COOLING. Valve Body. These may cause over drive cycling.

JSON: [/v1/bulletins/10223602](/v1/bulletins/10223602)

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