# Service bulletin 05191925A$

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

- Type: Service bulletin
- NHTSA id: 10181452
- Published by NHTSA: 2020\-10\-26
- Manufacturer's number: 05191925A$
- Manufacturer's date: 2016\-05\-11
- NHTSA component: EQUIPMENT; ENGINE AND ENGINE COOLING; POWER TRAIN

## NHTSA's summary

Radiator If vehicle comes in for transmission fluid leaking from trans\-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:\~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. \~ 2. Remove hex nut and the top flared fitting on the radiator tank.\~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.\~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.\~ 5. Install the top flared fitting by hand, then torque the fitting to 235 \+/\- 15 Lb\-In.\~ 6. Install the hex nut and torque to 100 \+/\- 10 Lb\-In.\~ 7. Repeat steps 2\-6 for bottom flared fitting.\~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.\~

## The document

- [NHTSA's copy of the document (PDF)](https://static.nhtsa.gov/odi/tsbs/2016/MC-10181452-0001.pdf)
- [If that address does not open, try this one](https://static.nhtsa.gov/odi/tsbs/2016/MC-10181452-9999.pdf)

The document is the manufacturer's. This site does not hold it.

## Components

Engine, Equipment and accessories, Transmission and driveline

## Vehicles listed

- 2000 DODGE CARAVAN
- 2004 DODGE CARAVAN
- 2000 DODGE DAKOTA
- 2004 DODGE DAKOTA
- 2000 JEEP GRAND CHEROKEE
- 2004 JEEP GRAND CHEROKEE

## Recalls for the same vehicles and component

- [06V199000](/recalls/nhtsa/06V199000.md), 2006-06-08: ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
- [04V048000](/recalls/nhtsa/04V048000.md), 2004-02-03: EQUIPMENT:OTHER:LABELS
- [2002074](/recalls/tc/2002074.md), 2002-04-17: Engine
- [2001155](/recalls/tc/2001155.md), 2001-06-20: Powertrain
- [00V197000](/recalls/nhtsa/00V197000.md), 2000-07-17: POWER TRAIN:AUTOMATIC TRANSMISSION

## Other bulletins for the same vehicles and component

- [101232](/bulletins/11010205.md), 2024-11-07, Service bulletin: POWER TRAIN. Plate \- Planetary
- [9003215](/bulletins/10229181.md), 2023-01-09, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non\-EGR applications. An EGR Block\-Off Plate \(53032739AA\) must be ordered when installing this Long Block Assembly in a Non\-EGR application. Unless, the EGR Block\-Off Plate is being transferred from the old engine.
- [05191925A](/bulletins/10228094.md), 2022-12-19, Service bulletin: ENGINE AND ENGINE COOLING. Radiator If vehicle comes in for transmission fluid leaking from trans\-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:\~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. \~ 2. Remove hex nut and the top flared fitting on the radiator tank.\~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.\~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.\~ 5. Install the top flared fitting by hand, then torque the fitting to 235 \+/\- 15 Lb\-In.\~ 6. Install the hex nut and torque to 100 \+/\- 10 Lb\-In.\~ 7. Repeat steps 2\-6 for bottom flared fitting.\~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.\~
- [05183348A](/bulletins/10228093.md), 2022-12-19, Service bulletin: EQUIPMENT; ELECTRICAL SYSTEM. KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key \(no integrated FOB\) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell \(248\) 408\-9068 Boris Prishkolnik
- [68332810](/bulletins/10223854.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Service \- Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY \- The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T\-joints.\~ 2. Fill the T\-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2\-mm \[0.063\-in\] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.\~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket\(s\) onto the oil pan flange.\~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2\-mm \[0.063\-in\] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.\~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m \[21 ft. lbs.\].
- [9003215](/bulletins/10223602.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non\-EGR applications. An EGR Block\-Off Plate \(53032739AA\) must be ordered when installing this Long Block Assembly in a Non\-EGR application. Unless, the EGR Block\-Off Plate is being transferred from the old engine.
- [9002849](/bulletins/10220995.md), 2022-09-26, Service bulletin: EQUIPMENT; STRUCTURE. Part Description: Insulator on Lever Assy Manual Valve \- Valve Body \- RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto\-RWD transmission Note: The color of the insulator is not relevant for service.
- [9002828](/bulletins/10220994.md), 2022-09-26, Service bulletin: EQUIPMENT; STRUCTURE. Part Description: Insulator in Lever Assembly \- Valve Body \- Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement please order 68253099AA. Note: Insulator color is not relevant for service
- [9001784](/bulletins/10220471.md), 2022-09-26, Service bulletin: POWER TRAIN. Mechanical rocker arm, intake, 1.7 ratio.
- [3100619](/bulletins/10220097.md), 2022-09-15, Service bulletin: STRUCTURE; EQUIPMENT. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.

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