# Service bulletin PIT5161C

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

- Type: Service bulletin
- NHTSA id: 10115137
- Published by NHTSA: 2017\-08\-15
- Manufacturer's number: PIT5161C
- Manufacturer's date: 2015\-11\-25
- NHTSA component: FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, GASOLINE

## NHTSA's summary

This Preliminary Information communication provides information to the technician about vehicles that may have a bump feel or clunk noise at a stop or on launch. Dealer should communicate to the customer this condition is a normal operating characteristic of their vehicle. The bump clunk issue may be due to fuel movement in the fuel tank when not completely full. The condition is eliminated after completely filling the fuel tank.

## The document

- [NHTSA's copy of the document (PDF)](https://static.nhtsa.gov/odi/tsbs/2015/MC-10115137-9999.pdf)
- [If that address does not open, try this one](https://static.nhtsa.gov/odi/tsbs/2015/MC-10115137-0001.pdf)

The document is the manufacturer's. This site does not hold it.

## Components

Fuel system, Fuel tank

## Vehicles listed

- 2007 to 2011 CHEVROLET SILVERADO 1500
- 2014 CHEVROLET SILVERADO 1500
- 2007 to 2016 CHEVROLET SILVERADO 2500
- 2013 CHEVROLET SILVERADO 3500
- 2014 GMC SIERRA 1500
- 2007 to 2016 GMC SIERRA 2500
- 2007 to 2013 GMC SIERRA DENALI
- 2015 to 2016 GMC SIERRA DENALI

## Recalls for the same vehicles and component

- [19V088000](/recalls/nhtsa/19V088000.md), 2019-02-07: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

## Other bulletins for the same vehicles and component

- [14743B](/bulletins/10247235.md), 2023-12-18, Service bulletin: POWER TRAIN; FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY; STEERING; STEERING:ELECTRIC POWER ASSIST SYSTEM. Loss of Electric Power Steering \(EPS\) Assist
- [29400\-01](/bulletins/10191129.md), 2021-04-30, Service bulletin: FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. Condition On certain 2013\-2015 model year Chevrolet Express, Chevrolet Silverado HD, GMC Savana, GMC Sierra HD, and 2014\-2015 model year Chevrolet Cruze vehicles that are equipped with a diesel engine \(RPO LML/LGH/LUZ\), a malfunction\-indicator light \(MIL\) may illuminate due to an offset in the temperature sensor in the diesel\-emission\-reduction fluid \(DEF\) tank reservoir or increased DEF tank\-heater resistance. Special Coverage Adjustment This special coverage covers the condition described above for a period of 10 years or 120,000 miles \(193,000 km\), whichever occurs first, from the date the vehicle was originally placed in service, regardless of ownership. For vehicles covered by Vehicle Service Contracts, all eligible claims with repair orders on or after November 17, 2016, are covered by this special coverage and must be submitted using the labor operation codes provided with this bulletin. Claims with repair orders prior to November 17, 2016, must be submitted to the Service Contract provider. Correction Dealers are to replace the DEF tank reservoir. The repairs will be made at no charge to the customer
- [19NA277](/bulletins/10171899.md), 2020-03-02, Service bulletin: FUEL SYSTEM, GASOLINE; FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY. This technical bulletin provides a procedure to replace the fuel tank, sending unit and install a piece of fuel hose to the vent and route down the fuel feed line and secure with zip ties.
- [PIP5427B](/bulletins/10156913.md), 2019-04-08, Service bulletin: FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES; ENGINE. This Preliminary Information communication provides information to the technician about vehicle that may have a Service Engine Soon Malfunction Indicator Lamp on. Technician may find Diagnostic Trouble Codes P2635, U0074 and or U18A2. Technician will need to follow published diagnostics for Diagnostic Trouble Codes U0074 would take priority over U18A2 if both set before addressing DTC P2635.
- [17067](/bulletins/10143408.md), 2018-08-06, Service bulletin: ENGINE AND ENGINE COOLING:ENGINE:DIESEL; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL; ELECTRICAL SYSTEM:SOFTWARE; FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, DIESEL. 17067 \- Product Emissions Recall. General Motors has decided to conduct a Voluntary Emission Recall on certain vehicles equipped with a 6.6L diesel \(LML\) engine and dual fuel tanks \(N2N\). Under certain driving conditions, fuel may not be transferred from the rear fuel tank to the front fuel tank at a sufficient rate. If this occurs, the diagnostic trouble code \(DTC\) P2636 will set, the malfunction indicator lamp will illuminate, the fuel gauge will display empty, and the transfer pump will be disabled until serviced. If the vehicle continues to be driven, it will run out of fuel in the front tank and stall. Dealers are to replace fuel line connections to allow the rear tank, in addition to the front tank, to directly supply fuel to the engine. The engine control module \(ECM\) will also be reprogrammed with calibrations necessary to support this new connection.
- [PIP5427A](/bulletins/10137723.md), 2018-05-21, Service bulletin: FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES. This Preliminary Information communication provides information to the technician about vehicle that may have a Service Engine Soon Malfunction Indicator Lamp on. Technician may find Diagnostic Trouble Codes P2635, U0074 and or U18A2. Technician will need to follow published diagnostics for Diagnostic Trouble Codes U0074 would take priority over U18A2 if both set before addressing DTC P2635.
- [PIT5481C](/bulletins/10129082.md), 2018-02-21, Service bulletin: AIR BAGS; POWER TRAIN; ELECTRONIC STABILITY CONTROL:AUTOMATIC \(ASC\); FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY; STEERING; LANE DEPARTURE. This Preliminary Information communication provides information to the technician with additional information on the functionality of Lane Keep Assist.Starting with2016 model year Lane Keep Assist Regular Production Option Code \(UHX\) replaced Lane Departure Warning Regular Production Option Code \(UFL\). Lane Keep Assist is designed to assist the driver in keeping the vehicle from drifting out of a driving lane that has clearly identified markings. The electric power steering provides a gentle steering correction if a lane marking has been crossed and the driver has not actively responded.
- [PIP4864P](/bulletins/10115061.md), 2017-08-15, Service bulletin: FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, DIESEL; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM. This Preliminary Information communication provides information to the technician about vehicles that may have "Exhaust Fluid Low", "Exhaust Fluid Empty \- Refill Now", "Exhaust Fluid Range: XXX" or "Service Exhaust Fluid \- See Owners Now" on the Driver Information Center. If the technician is working on 2010 and 2011 model years campaign 11001 has now been released. Other vehicles technician will need to check the Body Control Module and the scan tool to insure the latest calibration are installed in both. Then use the scan tool to check Reductant System Data in the Engine Control Module. Ensure that all three diesel exhaust fluid level sensors are active with the diesel exhaust fluid tank level showing 100%. If the tank level is below 100% add up to 2 gallons of diesel exhaust fluid. After adding the fluid, use a scan tool to reset the reductant fluid tank level. When the reductant level warning shows "none" the diesel exhaust fluid system reset and reprogram is complete.
- [PIT4943D](/bulletins/10114954.md), 2017-08-15, Service bulletin: FUEL SYSTEM, GASOLINE; FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL. This Preliminary Information communication provides information to the technician about vehicles that have a Service Engine Soon Malfunction Indicator Lamp. Technician may find Diagnostic Trouble Code P0442. Technician will need to review Techlink article from May 2013 titled "Using the Evaporative Emissions System Tester" Technician will need to follow these steps to help diagnose the issue. First after the P0442 has been verified do not disturb any of the fuel system components. The technician now can use the scan tool to close the Evaporative Emissions System. If possible change the tank pressure sensor units from inch\_H2O to milimeter\_Hg for better resolution. Now the vehicle can be stared to monitor the tank pressure sensor output value for approximately two minutes. If the tank pressure sensor value does change, pressurize the fuel tank side of the purge solenoid with the GE 41413\-A / J 41413\-A and the necessary adaptors. Now add smoke and allow pressure to stabilize for 2 minutes. If smoke is allowed to pass through the purge solenoid, replace the purge solenoid. If the tank pressure sensor value does not change, then install CH\-48096 adaptor between the purge line from the canister and the purge solenoid. With the Evaporative Emissions System closed, pressurize the system through the CH\-48096 adaptor and allow the system to completely stabilize, by observing the Press / Vac Gauge for a minimum of 5 minutes. Now add smoke to the system with GE 41413\-A / J 41413\-A after system stabilization. Now inspect the purge solenoid, engine side, fuel cap, canister vent solenoid filter and any line quick connects. When the leak is unable to be located, test under a vacuum condition. his type of leak may be detected by using the scan tool Purge/Seal function to create a vacuum in the Evaporative Emissions System and then observe the FTP sensor parameter for vacuum decay.
- [PIP4786A](/bulletins/10114456.md), 2017-08-15, Service bulletin: FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES. This Preliminary Information communication provides information to the technician about vehicles that may have low oil pressure message. Technician may also find a Diagnostic Trouble Code P0521 in the Engine Control Module. Technician should follow all published Service Information diagnosis. When using a scan tool if the oil pressure is low but the oil pressure at the oil filter housing is correct, technician should inspect the Valve Lifter Oil Filter for debris/sludge that could be restricting oil flow to the oil pressure sensor. Technician should remove the Valve Lifter Oil Filter and clean it. If the Valve Lifter Oil Filter cannot be cleaned replace it.

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