# Service bulletin 041601

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

- Type: Service bulletin
- NHTSA id: 10018745
- Published by NHTSA: 2006\-01\-13
- Manufacturer's number: 041601
- Manufacturer's date: 2005\-11\-14
- Replaces: 05228
- NHTSA component: ENGINE AND ENGINE COOLING

## NHTSA's summary

WDS COP KIT DIAGNOSTIC TIP \- COIL ON PLUG \(COP\) IGNITION SYSTEMS \- ENGINE MISFIRE OR ROUGH RUNNING. \*TT

## The document

No address for NHTSA's copy can be built for this communication. Ask the dealer for it by the manufacturer's number.

## Components

Engine

## Vehicles listed

- 1998 to 2006 FORD CROWN VICTORIA
- 1997 to 2003 FORD E SERIES
- 2004 to 2006 FORD E\-150
- 2004 to 2006 FORD E\-250
- 2004 to 2006 FORD E\-350
- 2004 to 2006 FORD E\-450
- 2004 FORD E\-550
- 2001 to 2006 FORD ESCAPE
- 2005 FORD ESCAPE HYBRID
- 2000 to 2005 FORD EXCURSION
- 1997 to 2006 FORD EXPEDITION
- 2002 to 2005 FORD EXPLORER
- 1999 to 2003 FORD F SUPER DUTY
- 1997 to 2006 FORD F\-150
- 2005 to 2006 FORD F\-250 SD
- 2004 to 2006 FORD F\-350 SD
- 2004 to 2006 FORD F\-450 SD
- 2004 to 2006 FORD F\-550 SD
- 2000 to 2003 FORD F53
- 2005 to 2006 FORD FIVE HUNDRED
- 2005 to 2006 FORD FREESTYLE
- 1998 to 2006 FORD MUSTANG
- 1996 to 2000 FORD TAURUS
- 2004 to 2006 FORD TAURUS
- 2003 to 2005 LINCOLN AVIATOR
- 2002 to 2003 LINCOLN BLACKWOOD
- 1998 to 2002 LINCOLN CONTINENTAL
- 2000 to 2006 LINCOLN LS
- 1997 to 1998 LINCOLN MARK VIII
- 1998 to 2006 LINCOLN NAVIGATOR
- 1998 to 2006 LINCOLN TOWN CAR
- 1998 to 2006 MERCURY GRAND MARQUIS
- 2005 to 2006 MERCURY MARINER
- 2005 to 2006 MERCURY MONTEGO
- 2002 to 2005 MERCURY MOUNTAINEER
- 2000 MERCURY SABLE
- 2004 to 2005 MERCURY SABLE

## Recalls for the same vehicles and component

- [2014374](/recalls/tc/2014374.md), 2014-09-04: Engine
- [12V353000](/recalls/nhtsa/12V353000.md), 2012-07-26: VEHICLE SPEED CONTROL:CABLES; ENGINE AND ENGINE COOLING
- [2007403](/recalls/tc/2007403.md), 2007-12-12: Engine
- [07V553000](/recalls/nhtsa/07V553000.md), 2007-12-05: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
- [2004426](/recalls/tc/2004426.md), 2004-12-08: Engine
- [04V445000](/recalls/nhtsa/04V445000.md), 2004-09-13: ENGINE AND ENGINE COOLING
- [2004126](/recalls/tc/2004126.md), 2004-04-07: Engine
- [2000225](/recalls/tc/2000225.md), 2000-10-16: Engine
- [1999061](/recalls/tc/1999061.md), 1999-04-15: Engine
- [1997010](/recalls/tc/1997010.md), 1997-01-21: Engine

## Other bulletins for the same vehicles and component

- [SSM 52243](/bulletins/10250305.md), 2024-02-14, Service bulletin: ENGINE AND ENGINE COOLING. When performing any transmission fluid change or topoff involving Motorcraft® Premium ATF, MERCON® V has replaced all versions of Motorcraft® Premium ATF and can be used going forward. Mixing Motorcraft® Premium ATF and MERCON® V in the same transmission is acceptable. After 31\-Jan\-2024, Motorcraft® Premium ATF will no longer be manufactured and will only be available until inventory depletes.
- [DOR\-N3Z7B\-03](/bulletins/10172885.md), 2020-03-30, Service bulletin: ENGINE AND ENGINE COOLING. This SKU is an Oil Dipstick. The customer communication requested return of unsold inventory to inspect the dipstick tube. The dipstick tube inner diameter may be small enough that it prevents installation of the OE dipstick.
- [DOR\-L2Q6V\-10](/bulletins/10166447.md), 2019-10-21, Service bulletin: ELECTRICAL SYSTEM; ENGINE. This SKU is a Radiator Fan. The customer communication requested return of unsold inventory to inspect the electrical connections. An electrical connection issue may lead to the fan not working potentially throwing a check engine light for overheating.
- [SSM 47331](/bulletins/10143079.md), 2018-07-23, Service bulletin: EQUIPMENT; ENGINE. Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8\-Jan\-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. If diagnosis leads to only camshaft/camshaft roller follower\(s\) requiring replacement, replace all of the camshaft roller followers on both banks/cylinder heads with part number 3L3Z\-6564\-A, not just the faulty roller follower\(s\). When replacing the camshaft roller followers, refer to Workshop Manual \(WSM\), Section 303\-01.
- [SSM 46085](/bulletins/10109070.md), 2017-08-01, Service bulletin: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE \(EGR VALVE\); ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER; ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS; ENGINE AND ENGINE COOLING; ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY; ENGINE; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE \(PCV\); ENGINE AND ENGINE COOLING:COOLING SYSTEM; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER; ENGINE AND ENGINE COOLING:ENGINE:DIESEL; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS; ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN. The Powertrain Control/Emissions Diagnosis \(PC/ED\) manual has been revised for diagnosing electronic throttle bodies \(ETBs\). The ETC\_ACT and ETC\_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes \(DTCs\) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.
- [TSB T2006\-01](/bulletins/10096425.md), 2017-03-27, Service bulletin: ENGINE AND ENGINE COOLING:COOLING SYSTEM. GTWY501\-AI MODULE REPEATEDLY RESETS DUE TO EXCESSIVE AMBIENT TEMPERATURE OF 150 F OR HIGHER, MODULE WILL NOT FUNCTION AND ALL LED'S FLASH REPEATEDLY.
- [TSB\-14\-0114](/bulletins/10056148.md), 2014-09-17, Service bulletin: ENGINE. LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE. 2004\-2013 F\-150, F\-250, F\-350, EXPEDITION, MARK LT, NAVIGATOR. \*PE
- [ASI\-44404](/bulletins/10055629.md), 2014-06-24, Service bulletin: ENGINE AND ENGINE COOLING:ENGINE:DIESEL; POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER. FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003\-2007 F SUPER DUTY, 2004\-2010 E SERIES, 2003\-2005 EXCURSION.
- [CSP\-12N03](/bulletins/10051815.md), 2013-04-15, Service bulletin: ENGINE. FORD: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. MOMENTARY ENGINE IDLE RPM SURGE MAY BE INTERMITTENT AND MAY OCCUR, DUE TO DEPOSITS BUILDUP IN THROTTLE BODY, AT LOW SPEEDS, WHILE PARKING OR ENTERING DRIVEWAY AND CHECK ENGINE LAMP MAY ILLUMINATE. MODELS 2005\-07 FREESTYLE, 500, MONTEGO. \*PE
- [TSB\-12\-8\-1](/bulletins/10048099.md), 2012-12-12, Service bulletin: ELECTRICAL SYSTEM:12V/24V/48V BATTERY; ENGINE. FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY \(KAM\) CLEAR. MODELS 2003\-05 THUNDERBIRD, 05\-06 MUSTANG, 06\-08 FUSION, 04\-05 EXPLORER, 05\-06 EXPEDITION, 05\-07 F\-150; 2003\-06 LS, 06 ZEPHYR, 05\-06 NAVIGATOR; 06\-08 MILAN. \*PE

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