# Service bulletin 05002

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

- Type: Service bulletin
- NHTSA id: 10015075
- Published by NHTSA: 2005\-05\-18
- Manufacturer's number: 05002
- Manufacturer's date: 2005\-04\-28
- NHTSA component: ENGINE AND ENGINE COOLING

## NHTSA's summary

NEW WATER PUMP FOR 3.7L ENGINE \- NO LONGER COMMON WITH 4.7L. ADVANCED SERVICE INFORMATION \#05\-002. \*TT

## The document

No address for NHTSA's copy can be built for this communication. Ask the dealer for it by the manufacturer's number.

## Components

Engine

## Vehicles listed

- 2004 to 2005 DODGE DAKOTA
- 2004 to 2005 DODGE DURANGO
- 2002 to 2004 DODGE RAM
- 2002 to 2004 DODGE RAM 1500
- 2002 to 2004 DODGE RAM 2500
- 2003 to 2004 DODGE RAM 3500
- 2002 to 2005 JEEP GRAND CHEROKEE
- 2002 to 2005 JEEP LIBERTY

## Recalls for the same vehicles and component

- [06V199000](/recalls/nhtsa/06V199000.md), 2006-06-08: ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
- [04V337000](/recalls/nhtsa/04V337000.md), 2004-07-08: ENGINE AND ENGINE COOLING
- [2002074](/recalls/tc/2002074.md), 2002-04-17: Engine
- [01V348000](/recalls/nhtsa/01V348000.md), 2001-11-13: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

## Other bulletins for the same vehicles and component

- [9003215](/bulletins/10229181.md), 2023-01-09, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non\-EGR applications. An EGR Block\-Off Plate \(53032739AA\) must be ordered when installing this Long Block Assembly in a Non\-EGR application. Unless, the EGR Block\-Off Plate is being transferred from the old engine.
- [05191925A](/bulletins/10228094.md), 2022-12-19, Service bulletin: ENGINE AND ENGINE COOLING. Radiator If vehicle comes in for transmission fluid leaking from trans\-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:\~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. \~ 2. Remove hex nut and the top flared fitting on the radiator tank.\~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.\~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.\~ 5. Install the top flared fitting by hand, then torque the fitting to 235 \+/\- 15 Lb\-In.\~ 6. Install the hex nut and torque to 100 \+/\- 10 Lb\-In.\~ 7. Repeat steps 2\-6 for bottom flared fitting.\~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.\~
- [68332810](/bulletins/10223854.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Service \- Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY \- The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T\-joints.\~ 2. Fill the T\-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2\-mm \[0.063\-in\] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.\~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket\(s\) onto the oil pan flange.\~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2\-mm \[0.063\-in\] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.\~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m \[21 ft. lbs.\].
- [9003215](/bulletins/10223602.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non\-EGR applications. An EGR Block\-Off Plate \(53032739AA\) must be ordered when installing this Long Block Assembly in a Non\-EGR application. Unless, the EGR Block\-Off Plate is being transferred from the old engine.
- [9002887](/bulletins/10223599.md), 2022-10-17, Service bulletin: ENGINE AND ENGINE COOLING. Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.\~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.\~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
- [9004350](/bulletins/10220837.md), 2022-09-26, Service bulletin: ENGINE AND ENGINE COOLING; POWER TRAIN. GEAR MOTOR, Transfer Case The gear motor assembly is shipped in AWD/2WD position. The transfer case needs to be positioned in AWD/2WD position to properly assemble gear motor to T\-Case. Please reference Star Online publication S2121000003 for further details. Do not have the transfer case in in another position other than AWD/2WD and rotate the motor to align the bolt holes as this could result in damage to the gear motor.
- [R2118796A](/bulletins/10191460.md), 2021-05-03, Service bulletin: ENGINE AND ENGINE COOLING. Valve Body. These may cause over drive cycling.
- [68332810A](/bulletins/10191455.md), 2021-05-03, Service bulletin: ENGINE AND ENGINE COOLING. Cummins Equipped Vehicles ONLY \- The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only.
- [9004350](/bulletins/10190584.md), 2021-04-26, Service bulletin: ENGINE AND ENGINE COOLING. GEAR MOTOR, Transfer Case The gear motor assembly is shipped in AWD/2WD position. The transfer case needs to be positioned in AWD/2WD position to properly assemble gear motor to T\-Case. Please reference Star Online publication S2121000003 for further details. Do not have the transfer case in in another position other than AWD/2WD and rotate the motor to align the bolt holes as this could result in damage to the gear motor.
- [05191925A$](/bulletins/10181452.md), 2020-10-26, Service bulletin: EQUIPMENT; ENGINE AND ENGINE COOLING; POWER TRAIN. Radiator If vehicle comes in for transmission fluid leaking from trans\-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:\~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. \~ 2. Remove hex nut and the top flared fitting on the radiator tank.\~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.\~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.\~ 5. Install the top flared fitting by hand, then torque the fitting to 235 \+/\- 15 Lb\-In.\~ 6. Install the hex nut and torque to 100 \+/\- 10 Lb\-In.\~ 7. Repeat steps 2\-6 for bottom flared fitting.\~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.\~

JSON: [/v1/bulletins/10015075](/v1/bulletins/10015075)

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