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Service bulletin 5204

A bulletin is a manufacturer's communication to its dealers, as NHTSA indexes it. The summary is NHTSA's. The document is the manufacturer's: read it at NHTSA. A bulletin is not a recall, and listing a model year does not mean every vehicle of it is concerned.

The communication, as NHTSA indexes it (as of 2026-10-19)
TypeService bulletin
NHTSA id10008969
Published by NHTSA2004-09-02
Manufacturer's number5204
Manufacturer's date2004-06-30
NHTSA componentSERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS

NHTSA's summary

THE VACUUM VALVE/HOSE ASSEMBLY MAY NOT MEET CERTAIN MANUFACTURER'S SPECIFICATIONS WHICH COULD CAUSE A VACUUM LEAK. SERVICE CAMPAIGN 137 BRAKE VACUUM VALVE/HOSE ASSEMBLY INSPECT/REPLACE. *TT

The document

No address for NHTSA's copy can be built for this communication. Ask the dealer for it by the manufacturer's number.

Components

Brakes

Vehicles listed
VOLVO S402004
VOLVO V402004

Listing a model year does not mean every vehicle of it is concerned: the document says which.

Recalls for the same vehicles and component
04V4930002004-10-14. SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS
20043702004-10-12. Brakes

A recall listed here may apply to some of the same vehicles. Only the manufacturer can say whether it applies to one vehicle.

Other bulletins for the same vehicles and component
TJ28941.1.0-20162019-11-18. Service bulletin. This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be filled in and attached to the affected Vehicle Report. (External sources: Authority, Insurance companies, Rental companies, etc)
TJ28941-4-0-20192019-04-08. Service bulletin. This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be filled in and attached to the affected Vehicle Report. (External sources: Authority, Insurance companies, Rental companies, etc)
TJ-10438-82011-05-14. Service bulletin. VOLVO: THE ABS LIGHT IS ON WITH FOUR POSSIBLE TORUBLE CODES. *RM
TJ-59312010-09-20. Service bulletin. VOLVO: UNNECESSARY BRAKE CONTROL MODULE (BCM) REPLACEMENTS. WHEN DIAGNOSING DIAGNOSTIC TROUBLE CODES (DTC'S) FOR BRAKE CONTROL SYSTEM, TECHNICIAN MUST ALWAYS FOLLOW COMPLETE DIAGNOSTIC FAULT TRACING PATH IN VIDA. VIDA ALWAYS LISTS POSSIBLE SOURCES OF FAULT. *PE
TJ-38712010-09-20. Service bulletin. VOLVO: PARK ASSIST DOES NOT WORK; NOT POSSIBLE TO READ DTC FROM PAM VIA VIDA. A NEW PAM (PARKING ASSISTANCE MODULE) WAS INTRODUCED 2009W23, BUT DUE TO PAM WARRANTY REPLACEMENTS OR ACCESSORY INSTALLATIONS, IT CAN ALSO BE FITTED IN OLDER CARS. *PE
RTJ-175832010-06-11. Service bulletin. VOLVO: BRAKE CONTROL MODULE (BCM), NOT IN PROG MODE AFTER REPLACEMENT OF BCM. VIDA MAY GIVE THE ERROR BCM NOT IN PROG MODE WHEN TRYING TO PERFORM A BCM RELOAD. WORK IS ONGOING TO RESOLVE THE ISSUE. THE ISSUE IS NOT VEHICLE RELATED. *PE
RTJ-199942010-04-23. Service bulletin. VOLVO: ANTI SKID SERVICE REQUIRED MESSAGE, SWM-0201, BCM-0109, EPS-0080. NEW SWM SOFTWARE HAS BEEN IMPLEMENTED INTO PRODUCTION AFTER THE CHASSIS RANGE IN THE HEADER. *PE
RTJ-202932009-10-02. Service bulletin. A SERVICE KIT HAS BEEN DEVELOPED TO REDUCE THE CURRENT THROUGH THE VACUUM SWITCH FOR THE BRAKE VACUUM PUMP. *PE UPDATED 12/30/09. *PE
RTJ-104382009-09-25. Service bulletin. VOLVO: COMPLAINTS REGARDING AN ILLUMINATED ABS WARNING LAMP IN THE DIM (DRIVER INFORMATION MODULE). *PE UPDATED 8/27/10. *PE
551592006-09-28. Service bulletin. PARKING BRAKE OWNER'S MANUAL SUPPLEMENT/ADJUSTMENT. VOLVO. *KB